Effect of Microstructure on Surface Polishing Performance ofPrehardened 718 Plastic Mold Steel
摘 要
对预硬型大截面718塑料模具钢不同位置试样进行热处理,再经机械抛光和手动抛光后测试其表面粗糙度,研究了显微组织对表面抛光性能的影响。结果表明:原始组织为不均匀粒状贝氏体试样在热处理后,组织和硬度分布均匀性最差,导致抛光后的表面粗糙度最大,抛光性能最差;原始组织为均匀粒状贝氏体试样在热处理后,组织均匀性最好,硬度较大且分布均匀,抛光后的表面粗糙度最小,且经工程抛光(应用在工程上的专业手动抛光)后表面未出现橘皮纹或麻点等缺陷,表面粗糙度极限可达0.019 μm,表面质量满足高端塑料模具钢的使用要求;原始组织为回火马氏体试样热处理后的组织中均匀分布的碳化物使其表面抛光性能略优于原始组织为下贝氏体试样的。
Abstract
Samples at different positions of prehardened large section 718 plastic mold steel were heat treated, and then mechanically polished and manually polished. The surface roughness was tested. The effect of microstructure on the surface polishing performance was studied. The results show that after heat treatment, the sample with the original microstructure of non-uniform granular bainite had the worst uniformity of microstructure and hardness distribution, leading to the largest surface roughness and the worst polishing performance after polishing. The sample with the original microstructure of uniform granular bainite after heat treatment had the best uniformity of microstructure, and the hardness was relatively large and distributed uniformly; therefore the surface roughness after polishing was the smallest. Moreover, no orange lines or pitting defects appeared on the surface after engineering polishing (professional manual polishing for engineering applications), and the limit of surface roughness reached 0.019 μm; the surface quality met the application requirements of high-end plastic mold steel. The uniform distribution of carbides in the sample with the original microstructure of tempered martensite after heat treatment made the surface polishing performance slightly better than that of the lower bainite sample.
中图分类号 TB31 DOI 10.11973/jxgccl202108009
所属栏目 试验研究
基金项目 国家重点研发计划(2016YFB0300400,2016YFB0300404)
收稿日期 2020/4/29
修改稿日期 2021/1/25
网络出版日期
作者单位点击查看
备注张乐(1994-),男,安徽定远人,硕士研究生
引用该论文: ZHANG Le,XU Zhen,LI Zhi,CHEN Xuan,WU Xiaochun. Effect of Microstructure on Surface Polishing Performance ofPrehardened 718 Plastic Mold Steel[J]. Materials for mechancial engineering, 2021, 45(8): 49~54
张乐,许镇,李志,陈旋,吴晓春. 显微组织对预硬型718塑料模具钢表面抛光性能的影响[J]. 机械工程材料, 2021, 45(8): 49~54
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参考文献
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【2】KLOCKE F, DAMBON O, BEHRENS B. Analysis of defect mechanisms in polishing of tool steels[J]. Production Engineering, 2011, 5(5):475-483.
【3】李知伦, 马党参, 迟宏宵, 等. 大型预硬化718塑料模具钢不同区域的抛光性能[J]. 机械工程材料, 2015, 39(2):60-66. LI Z L, MA D S, CHI H X, et al. Polishing performance of different zones in large-size plastic die steel 718[J]. Materials for Mechanical Engineering, 2015, 39(2):60-66.
【4】吴代烜. 模具型腔及表面加工处理技术[J]. 中国科技信息, 2014(14):166-167. WU D X, Die cavity and surface processing technology[J]. China Science and Technology Information,2014(14):166-167.
【5】王勇围, 郭强, 康爱军, 等. 不同组织类型对3Cr2MnNiMo钢抛光性能的影响[J]. 钢铁研究学报, 2011, 23(5):24-28. WANG Y W, GUO Q, KANG A J, et al. Effect of different microstructures on polishing performance of 3Cr2MnNiMo steel[J]. Journal of Iron and Steel Research, 2011, 23(5):24-28.
【6】LUO Y, WU X C, WANG H B, et al. A comparative study on non-quenched and quenched prehardened steel for large section plastic mould[J]. Journal of Materials Processing Technology, 2009, 209(14):5437-5442.
【7】WU R M, LI J W, SU Y, et al. Improved uniformity of hardness by continuous low temperature bainitic transformation in prehardened mold steel with large section[J]. Materials Science and Engineering:A,2017,706:15-21.
【8】DAMBON O, DEMMER A, PETERS J. Surface interactions in steel polishing for the precision tool making[J]. CIRP Annals, 2006, 55(1):609-612.
【9】YU W T, LI J, SHI C B, et al. Effect of spheroidizing annealing on microstructure and mechanical properties of high-carbon martensitic stainless steel 8Cr13MoV[J]. Journal of Materials Engineering and Performance,2017,26(2):478-487.
【10】ZHANG Z, WU X C, ZHOU Q, et al. Effect of microstructure on the impact toughness of a bainitic steel bloom for large plastic molds[J]. International Journal of Minerals,Metallurgy,and Materials,2015,22(8):842-850.
【11】GARCIA-MATEO C, PEET M, CABALLERO F G, et al. Tempering of hard mixture of bainitic ferrite and austenite[J].Materials Science and Technology,2004,20(7):814-818.
【12】刘诗汉, 陈大融. 双相钢空蚀破坏的力学机制[J]. 金属学报, 2009, 45(5):519-526. LIU S H, CHEN D R. Mechanics mechanism of duplex steel cavitation damage[J]. Acta Metallurgica Sinica, 2009, 45(5):519-526.
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