Research Progress on Preparation Technology of Copper Matrix Composites
摘 要
高新科技的快速发展对高性能铜材料的开发提出了更高的要求,铜基复合材料因具有较高的强度和良好的导电导热性、耐磨耐腐蚀性、高温稳定性等而得到广泛的应用,其制备工艺在不断发展,且近年来取得了很大进展。综述了铜基复合材料主要制备工艺,包括粉末冶金法、铸造法、机械合金化法、内氧化法、原位合成法、熔体浸渗法和搅拌摩擦法等的特点及其研究进展,并对铜基复合材料制备工艺今后的发展方向进行了展望。
Abstract
The rapid development of high technology puts forward higher requirements for the development of high-performance copper materials. Copper matrix composites have been widely used because of their high strength and good electrical and thermal conductivity, wear resistance, corrosion resistance and high-temperature stability; their preparation processes are constantly developing, and great progress has been made in recent years. The characteristics and research progress of the main preparation processes of copper matrix composites, including powder metallurgy technique, casting process, mechanical alloying, internal oxidation, in-situ synthesis, melt infiltration, and friction stir processing, are reviewed. The development direction of copper matrix composite preparation technology in the future is prospected.
中图分类号 TB331 DOI 10.11973/jxgccl202110002
所属栏目 综述
基金项目
收稿日期 2020/8/4
修改稿日期 2021/4/28
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备注雷沙沙(1993-),女,陕西西安人,硕士研究生
引用该论文: LEI Shasha,LIU Hongjun. Research Progress on Preparation Technology of Copper Matrix Composites[J]. Materials for mechancial engineering, 2021, 45(10): 13~21
雷沙沙,刘洪军. 铜基复合材料制备工艺的研究进展[J]. 机械工程材料, 2021, 45(10): 13~21
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参考文献
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【5】王英敏, 羌建兵, 陈修彤, 等.一种三氧化二钇弥散强化铜合金的制备方法:110029246A[P].2019-07-19. WANG Y M, QIANG J B, CHEN X T, et al.A method for preparing yttrium dispersion strengthened copper alloy:110029246A[P].2019-07-19.
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【7】ZHOU X Y, HU Z, YI D G. Enhancing the oxidation resistance and electrical conductivity of alumina reinforced copper-based composites via introducing Ag and annealing treatment[J]. Journal of Alloys and Compounds, 2019, 787(29):786-793.
【8】REN F Z, ZHI A J, ZHANG D W, et al. Preparation of Cu-Al2O3 bulk nano-composites by combining Cu-Al alloy sheets internal oxidation with hot extrusion[J]. Journal of Alloys & Compounds, 2015, 633(25):323-328.
【9】SUDHA G T, STALIN B, RAVICHANDRAN M, et al. Mechanical properties, characterization and wear behavior of powder metallurgy composites-A review[J]. Materials Today:Proceedings, 2020, 22(4):2582-2596.
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【11】国秀花, 龙飞, 周延军, 等.粉末冶金法制备氧化物颗粒增强Cu基复合材料[J].特种铸造及有色合金, 2018, 38(2):205-209. GUO X H, LONG F, ZHOU Y J, et al.Microstructure and properties of oxide particle reinforced copper matrix composites by powder metallurgy[J].Special Casting & Nonferrous Alloys, 2018, 38(2):205-209.
【12】TIAN Y N, DOU Z H, NIU L P, et al.Studies on copper-coated boron carbide particle-reinforced copper-matrix/graphite self-lubricating composite materials[J].Russian Journal of Non-Ferrous Metals, 2019, 60(5):575-582.
【13】AKBARPOUR M R, ALIPOUR S. Wear and friction properties of spark plasma sintered SiC/Cu nanocomposites[J]. Ceramics International, 2017, 43(16):13364-13370.
【14】AKBARPOUR M R, MIRABAD H M, AZAR M K, et al. Synergistic role of carbon nanotube and SiCn reinforcements on mechanical properties and corrosion behavior of Cu-based nanocomposite developed by flake powder metallurgy and spark plasma sintering process[J]. Materials Science and Engineering:A, 2020, 786(33):790-784.
【15】TEJADO E, DIAS M, CORREIA J B, et al. New WC-Cu thermal barriers for fusion applications:High temperature mechanical behaviour[J]. Journal of Nuclear Materials, 2018, 498(60):355-361.
【16】ŞAHIN Y, ÖKSVZ K E. Microstructure and hardness characteristics of Al2O3-B4C particle-reinforced Cu matrix composites[J]. Acta Physica Polonica A, 2016, 129(4):650-662.
【17】BHOSALE S B, BHOWMIK S, RAY A. Multi criteria decision making for selection of material composition for powder metallurgy process[J]. Materials Today:Proceedings, 2018, 5(2):4615-20.
【18】熊光耀, 郑美珠, 赵龙志.铸造法制备金属基复合材料的研究现状[J].铸造技术, 2011, 32(4):563-565. XIONG G Y, ZHENG M Z, ZHAO L Z.Research on the metal matrix composites prepared by casting process[J].Foundry Technology, 2011, 32(4):563-565.
【19】XAVIOR M A, KUMAR J P A. Machinability of hybrid metal matrix composite-A review[J]. Procedia Engineering, 2017, 174:1110-1118.
【20】YADAV P, DWIVEDI S P, SHAHNAWAZ M, et al. Development of copper based composite by stir casting technique[J]. Materials Today:Proceedings, 2020, 25(4):1-5.
【21】SRIVASTAVA N, ANAS M. An investigative review of squeeze casting:Processing effects & impact on properties[J]. Materials Today:Proceedings, 2020, 26(2):2214-7853.
【22】SINGH M K, GAUTAM R K.Synthesis of copper metal matrix hybrid composites using stir casting technique and its mechanical, optical and electrical behaviours[J].Transactions of the Indian Institute of Metals, 2017, 70(9):2415-2428.
【23】SINGH M K, GAUTAM R K, JI G. Mechanical properties and corrosion behavior of copper based hybrid composites synthesized by stir casting[J]. Results in Physics, 2019, 13:1-11.
【24】JAMWAL A, PRAKASH P, KUMAR D, et al. Microstructure, wear and corrosion characteristics of Cu matrix reinforced graphite-SiC composites[J]. Journal of Composite Materials, 2020, 251:1-9.
【25】邹存磊.原位Cu-Ti(Zr)-B颗粒增强铜基复合材料的制备与性能研究[D].大连:大连理工大学, 2018. ZOU C L.Study on the fabrication and properties of in situ Cu-Ti(Zr)-B particulate reinforced copper matrix composites[D].Dalian:Dalian University of Technology, 2018.
【26】徐慧燕, 黎振华, 滕宝仁, 等.空间结构增强铜基复合材料的摩擦磨损特征[J].摩擦学学报, 2019, 39(5):611-618. XU H Y, LI Z H, TENG B R, et al.Tribological properties of copper matrix composite with lattice reinforcement[J].Tribology, 2019, 39(5):611-618.
【27】PROSVIRYAKOV A S. SiC content effect on the properties of Cu-SiC composites produced by mechanical alloying[J]. Journal of Alloys & Compounds, 2015, 632:707-710.
【28】LI Z L, WANG W M, WANG J L. Effects of TiB2 on microstructure of nano-grained Cu-Cr-TiB2 composite powders prepared by mechanical alloying[J]. Advanced Powder Technology, 2014, 25(1):415-422.
【29】VISHLAGHI M B, ATAIE A. Investigation on solid solubility and physical properties of Cu-Fe/CNT nano-composite prepared via mechanical alloying route[J]. Powder Technology, 2014, 268:102-109.
【30】MENG Y F, SHEN Y F, CHEN C, et al. Microstructures and formation mechanism of W-Cu composite coatings on copper substrate prepared by mechanical alloying method[J]. Applied Surface Science, 2013, 282(1):757-764.
【31】董仕节, 罗平, 常鹰, 等.点焊电极表面电火花熔敷TiB2-TiC复相涂层用的熔敷棒其制备方法:103801858A[P].2014-05-21. DONG S J, LUO P, CHANG Y, et al.Method for preparation of cladding rod for electrospark cladding of TiB2-TiC multiphase coating on spot welding electrode surface:103801858A[P].2014-05-21.
【32】KOCH C C, SCATTERGOOD R O, YOUSSEF K M, et al.Nanostructured materials by mechanical alloying:New results on property enhancement[J].Journal of Materials Science, 2010, 45(17):4725-4732.
【33】SURYANARAYANA C, KLASSEN T, IVANOV E.Synthesis of nanocomposites and amorphous alloys by mechanical alloying[J].Journal of Materials Science, 2011, 46(19):6301-6315
【34】SHI Z Y, YAN M F. The preparation of Al2O3-Cu composite by internal oxidation[J]. Applied Surface Science, 1998, 134(1):103-106.
【35】LI G B, GUO Q M, SUN J B, et al.Fabrication of the nanometer Al2O3/Cu composite by internal oxidation[J].Journal of Materials Processing Technology, 2005, 170(1/2):336-340.
【36】LIANG S H, FANG L, XU L, et al. Effect of Al content on the properties and microstructure of Al2O3-Cu composite prepared by internal oxidation[J]. Journal of Composite Materials, 2004, 38(17):1495-1504.
【37】孙建军, 刘汉强, 王永朝, 等.配氧系数对Al2O3/Cu粉末微观组织及硬度的影响[J].材料开发与应用, 2019, 34(6):15-20. SUN J J, LIU H Q, WANG Y Z, et al.Influence of oxygen coefficient on the microstructure and hardness of Al2O3/Cu powder[J].Development and Application of Materials, 2019, 34(6):15-20.
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