Finite Element Simulation on Fatigue Properties of S500MC HighStrength Steel Automobile Rim by Hydroforming
摘 要
以厚度为2.0 mm的S500MC微合金高强钢板为材料,采用液压成形工艺制造汽车轮辋,通过有限元方法分析该轮辋的疲劳性能,并与常规滚压成形2.3 mm均匀壁厚SPFH540中强度低合金钢轮辋和2.0 mm均匀壁厚S500MC微合金高强钢轮辋进行对比。结果表明:液压成形轮辋壁厚的最大减薄率为10.9%;液压成形轮辋的截面弯曲应力和径向应力变化趋势与2种滚压成形轮辋的一致,说明轮辋局部减薄不会使其所受应力发生明显变化;液压成形轮辋的最大弯曲应力和最大径向应力低于该钢的屈服强度,最大弯曲应变和最大径向应变均远小于屈服应变,且疲劳性能安全系数均大于1,表明壁厚局部减薄不会影响轮辋的弯曲和径向疲劳性能。
Abstract
With 2.0 mm thick S500MC microalloyed high strength steel plate as raw material, an automobile rim was manufactured by hydroforming process. The fatigue properties of the rim were analyzed by finite element method, and were compared with those of conventional rolling formed SPFH540 medium strength low alloy steel rim with uniform wall thickness of 2.3 mm and S500MC microalloyed high strength steel rim with uniform wall thickness of 2.0 mm. The results show that the maximum reduction rate of wall thickness of hydroformed rim was 10.9%. The change trend of section bending stress and radial stress of the hydroformed rim was consistent with those of the two rolling formed rims, indicating that the local thinning of the rim did not significantly change the stress of the rim. The maximum bending stress and radial stress of the hydroformed rim were lower than the yield strength of the steel, the maximum bending strain and radial strain were far less than the yield strain, and the fatigue property safety factor was greater than 1, indicating that the local thinning of wall thickness would not affect the bending and radial fatigue properties of the rim.
中图分类号 U463.342 DOI 10.11973/jxgccl202111012
所属栏目 物理模拟与数值模拟
基金项目 中国科学院青年创新促进会专项项目(2019195);吉林省与中国科学院科技合作高技术产业化专项资金资助项目(2017SYHZ0001)
收稿日期 2020/8/25
修改稿日期 2021/7/23
网络出版日期
作者单位点击查看
备注岳峰丽(1970-),女,辽宁沈阳人,副教授,硕士
引用该论文: YUE Fengli,REN Shijie,XU Yong,CHEN Weijin,ZHANG Shihong,ZOU Lichun,SHAO Yunkai. Finite Element Simulation on Fatigue Properties of S500MC HighStrength Steel Automobile Rim by Hydroforming[J]. Materials for mechancial engineering, 2021, 45(11): 62~67
岳峰丽,任世杰,徐勇,陈维晋,张士宏,邹立春,邵云凯. 液压成形S500MC高强钢汽车轮辋疲劳性能的有限元模拟[J]. 机械工程材料, 2021, 45(11): 62~67
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【3】PERETZ J H, DAS S, TONN B E.Evaluating knowledge benefits of automotive lightweighting materials R&D projects[J]. Evaluation and Program Planning, 2009, 32(3):300-309.
【4】ABEDRABBO N, WORSWICK M, MAYER R, et al. Optimization methods for the tube hydroforming process applied to advanced high-strength steels with experimental verification[J]. Journal of Materials Processing Technology, 2009, 209(1):110-123.
【5】鄢奉林, 陆兵, 倪利勇.钢制车轮动态弯曲试验疲劳寿命预测[J]. 机械设计与制造, 2010(6):117-119. YAN F L, LU B, NI L Y.Fatigue life evaluation of steel wheel dynamic cornering test[J]. Machinery Design & Manufacture, 2010(6):117-119.
【6】汪谟清, 孙鑫, 沈磊.基于有限元的卡车车轮疲劳分析方法[J]. 现代制造工程, 2017(11):88-92. WANG M Q, SUN X, SHEN L.The fatigue analysis for truck wheel based on FEA[J]. Modern Manufacturing Engineering, 2017(11):88-92.
【7】郝琪, 蔡芳.钢制车轮弯曲试验多轴疲劳寿命预测研究[J]. 汽车技术, 2011(2):47-50. HAO Q, CAI F.The study on steel wheel multi-axial fatigue life prediction of bending test[J]. Automobile Technology, 2011(2):47-50.
【8】韦辽, 李健.车轮轮辋轻量化分析与研究[J]. 机械设计与制造, 2014(3):196-198. WEI L, LI J.Lightweight analysis and research of wheel rim[J]. Machinery Design & Manufacture, 2014(3):196-198.
【9】韩聪, 张伟玮, 韩怀志, 等.内高压成形波节管承载特性分析[J]. 材料科学与工艺, 2013, 21(4):1-6. HAN C, ZHANG W W, HAN H Z, et al. Analysis of carrying capacity for hydroformed corrugated tubes[J]. Materials Science and Technology, 2013, 21(4):1-6.
【10】STEARNS J, SRIVATSAN T S, PRAKASH A, et al. Modeling the mechanical response of an aluminum alloy automotive rim[J]. Materials Science and Engineering:A, 2004, 366(2):262-268.
【11】STEARNS J, SRIVATSAN T S, GAO X, et al. Understanding the influence of pressure and radial loads on stress and displacement response of a rotating body:the automobile wheel[J]. International Journal of Rotating Machinery, 2006, 2006:1-8.
【12】王海霞, 刘献栋, 单颖春, 等.考虑材料非线性和辐辋过盈装配的车轮径向疲劳特性研究[J]. 汽车工程, 2013, 35(9):822-826. WANG H X, LIU X D, SHAN Y C, et al. A study on the radial fatigue characteristics of vehicle steel wheel considering the material nonlinearity and spoke/rim interference fit[J]. Automotive Engineering, 2013, 35(9):822-826.
【13】闫胜昝, 童水光, 张响, 等.汽车车轮弯曲疲劳试验分析研究[J]. 机械强度, 2008, 30(4):687-691. YAN S Z, TONG S G, ZHANG X, et al. Analysis study on bending fatigue test of automobile wheels[J]. Journal of Mechanical Strength, 2008, 30(4):687-691.
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【15】王亚北.DP600钢制轮毂疲劳分析[D].沈阳:沈阳理工大学, 2015. WANG Y B.Fatigue analysis of DP600 steel wheel hub[D].Shenyang:Shenyang Ligong University, 2015.
【16】陈刚, 王青权, 杜洪军.S500MC钢动态力学性能试验研究[J]. 铁道技术监督, 2019, 47(5):27-30. CHEN G, WANG Q Q, DU H J.Experimental study of dynamic mechanical property on S500MC steel[J]. Railway Quality Control, 2019, 47(5):27-30.
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