Application of MATLAB Software in Quantitative Analysis ofStructure of Railway Wheel Steel
摘 要
首先采用传统定量金相方法完成两种新型铁路车轮钢中先共析铁素体占比的计算,然后采用MATLAB软件对车轮钢组织的SEM图进行灰度处理,观察到其灰度直方图为单峰分布。结合车轮钢组织SEM图的灰度直方图特点,提出了一种适合于车轮钢组织SEM图分割的改进三角形算法,算法主要思想为:连接灰度直方图波形中波峰最大值和左侧最小值形成线段,作垂直于该线段并与波形相交距离最长的垂线,垂线与直方图波形交点所对应的阈值即为选取的图像分割阈值。与传统定量金相分析方法结果相比,该方法具有较好的精确度,计算效率高,可以为计算铁路车轮钢中先共析铁素体相-珠光体相的组织比例提供借鉴。
Abstract
Firstly, the traditional quantitative metallographic method was used to calculate the proportion of proeutectoid ferrite in two new railway wheel steel. Secondly, the grey treatment for the SEM image of the wheel steel structure was carried out by using MATLAB software. It was observed that the grayscale histogram was a single peak distribution. Afterwards an improved triangle algorithm for segmentation of SEM image of wheel steel structure was proposed based on the characteristics of gray histogram. The main idea of the algorithm is as follows: a line segment could be acquired by connecting the maximum value of the wave crest and the minimum value on the left side of the gray histogram waveform, then a vertical line to the acquired line segment would be made and the intersection distance to the waveform should be the longest. Furthermore, the ultimate intersection point between the vertical line and the histogram waveform would be selected as the image segmentation threshold. Compared with the results of traditional quantitative metallographic analysis method, this method had better accuracy and higher calculation efficiency, which can provide reference for calculating the proportion of proeutectoid ferrite phase and pearlite phase in railway wheel steel.
中图分类号 O481.1 DOI 10.11973/lhjy-wl202112005
所属栏目 专题报道(金相检验方法)
基金项目 广东省基础与应用基础研究基金项目(2019 A1515110807);广东省教育厅青年创新人才项目(2018KQNCX271);江门市基础理论科学研究类计划项目(2019JC01016、2019JC01025)
收稿日期 2021/1/11
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联系人作者李鹏,E-mail:wyi0714lp@163.com
备注刘吉华(1988-),男,讲师,主要从事轮轨摩擦学方面的研究
引用该论文: LIU Jihua,LI Xinghao,YU Pijie,LI Yongjian,HE Chenggang,LI Peng. Application of MATLAB Software in Quantitative Analysis ofStructure of Railway Wheel Steel[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2021, 57(12): 21~27
刘吉华,李星皓,于丕桀,李永健,何成刚,李鹏. MATLAB软件在铁路车轮钢组织定量分析中的应用[J]. 理化检验-物理分册, 2021, 57(12): 21~27
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【5】BULGAREVICH D S, TSUKAMOTO S, KASUYA T, et al. Pattern recognition with machine learning on optical microscopy images of typical metallurgical microstructures[J].Scientific Reports, 2018, 8(1):2078. P, SOJKA J, KULOV T, et al. Using the principles of image analysis in the assessment of the proportion of retained austenite in the case hardened layers[J].Archives of Metallurgy & Materials, 2017, 62(2):577-580.
【6】靳伍银, 赵霞霞, 祁晓玲, 等.基于数字图像处理的GCr15轴承钢金相组织定量分析[J].兰州理工大学学报, 2013, 39(1):6-9.
【7】ZHANG L, XU Z, WEI S, et al. Grain size automatic determination for 7050 al alloy based on a fuzzy logic method[J].Rare Metal Materials & Engineering, 2016, 45(3):548-554.
【8】王磊, 董妍, 张宁, 等.基于LabVIEW的Sn-Bi合金定量金相分析系统[J].特种铸造及有色合金, 2020, 40(5):576-580.
【9】姜博, 姜巍, 刘利萍, 等.基于数学形态学方法的镁合金AM50压铸组织的定量金相分析[J].中国体视学与图像分析, 2016, 21(3):292-297.
【10】全国海洋船舶标准化技术委员会船用材料应用工艺分技术委员会. 定量金相测定方法:GB/T 15749-2008[S].北京:中国标准出版社,2009.
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【12】GONZALEZ R C, WOODS R E, EDDINS S L.数字图像处理(matlab版)[M].2版.阮秋琦译.北京:电子工业出版社, 2014.
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