超精细抛光处理对硬质合金铣刀耐磨性能的影响
Effect of Micro Super-Fine-Polishing Treatment on Wear Performance of Cemented Carbide Milling Cutters
摘 要
在硬质合金铣刀表面离子镀TiAlN涂层前后进行超精细抛光处理（MST），采用划痕试验、磨损量测定、粗糙度测试、形貌观察、成分分析等方法分析了MST对刀具磨损行为及磨损机理的影响。结果表明：在制备涂层后进行MST不会影响涂层的结合强度，并且可以降低刀具的表面粗糙度，从而减小切削阻力，因此MST刀具的耐磨性能明显优于未进行MST的刀具；先进行MST再制备涂层虽然也能降低刀具表面粗糙度，但是劣化了涂层的结合性能，影响了涂层对刀具的有效保护，因此MST刀具的耐磨性能劣于未进行MST的刀具；硬质合金刀具均发生黏着磨损和氧化磨损，制备涂层后进行MST可以抑制黏着磨损和氧化磨损。
超精细抛光处理
TiAlN涂层
刀具磨损
cemented carbide cutter
micro super-fine-polishing treatment
TiAlN coating
tool wear
Abstract
Micro super-fine-polishing treatment (MST) was conducted on cemented carbide milling cutters before and after surface ion-plating TiAlN coatings. The effect of MST on the wear behavior and wear mechanism of the cutters was analyzed by methods such as scratch tests, wear loss measurement, roughness testing, morphology observation and composition analysis. The results show that applying MST after plating did not affect the bond strength of the coating and could reduce the surface roughness of the cutter, thereby reducing the cutting resistance; so the wear resistance of the MST cutter was significantly better than that of the cutter without MST. Although applying MST first and then preparing the coating could reduce the surface roughness of the cutter, it deteriorated the bonding performance of the coating, thereby affecting the effective protection of the coating on the cutter; so the wear resistance of the MST cutter was poorer than that of the cutter without MST. The wear mechanisms of the cemented carbide cutters were adhesive wear and oxidative wear, and applying MST after plating could inhibit adhesive wear and oxidative wear.
中图分类号 TG714 DOI 10.11973/jxgccl202207004
所属栏目 试验研究
基金项目 国家自然科学基金资助项目（51771155）
收稿日期 2022/1/19
修改稿日期 2022/6/20
网络出版日期
作者单位点击查看
备注史建猛(1979-),男,陕西西安人,高级工程师,硕士
引用该论文: SHI Jianmeng,DONG Weiping,CHENG Shumin,GUAN Yanying,LIU Zhen,WANG Junbin,SHI Hailan,LIU Daoxin. Effect of Micro Super-Fine-Polishing Treatment on Wear Performance of Cemented Carbide Milling Cutters[J]. Materials for mechancial engineering, 2022, 46(7): 16～22
史建猛,董卫萍,成书民,关艳英,刘珍,王俊斌,史海兰,刘道新. 超精细抛光处理对硬质合金铣刀耐磨性能的影响[J]. 机械工程材料, 2022, 46(7): 16～22
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【18】龙震海,王西彬,刘志兵.高速铣削难加工材料时硬质合金刀具前刀面磨损机理及切削性能研究[J].摩擦学学报,2005,25(1):83-87. LONG Z H,WANG X B,LIU Z B.Research on wear modes and mechanism of carbide tools in high-speed milling of difficult-to-cut materials[J].Tribology,2005,25(1):83-87.
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【23】TANG J G,LIU D X,ZHANG X H,et al.Effects of plasma ZrN metallurgy and shot peening duplex treatment on fretting wear and fretting fatigue behavior of Ti6Al4V alloy[J].Materials (Basel,Switzerland),2016,9(4):217.
【24】杨鸿泰,代明江,李洪,等. 高速钢和硬质合金表面电弧离子镀TiAlN涂层组织和性能[C]//TFC'17全国薄膜技术学术研讨会论文摘要集.合肥:中国真空学会薄膜专业委员会, 2017:45. YANG H T, DAI J M, LI H, et al. Microstructure and properties of arc ion plating TiAlN coatings on high speed steel and cemented carbide[C]//TFC'17 Abstract Collection of Papers of National Thin Film Technology Symposium. Hefei:Thin Film Special Committee of Chinese Vacuum Society, 2017:45.
【25】付志强,苗志玲,岳文,等.脉冲偏压占空比对电弧离子镀TiAlN涂层的影响[J].稀有金属材料与工程,2018,47(11):3482-3486. FU Z Q,MIAO Z L,YUE W,et al.Influence of duty ratio of pulsed bias on TiAlN coatings deposited by arc ion plating[J].Rare Metal Materials and Engineering,2018,47(11):3482-3486.
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