Effect of Mechanical Stirring and Ultrasonic Processing on Microstructure andTribological Properties of Nano-SiCp/Zn-Al Composites
摘 要
采用直接熔炼以及在熔炼时分别施加机械搅拌、超声处理、机械搅拌和超声处理等4种方式制备质量分数0.1%纳米SiCp/Zn-Al复合材料,研究了熔炼工艺对其显微组织、显微硬度和摩擦磨损性能的影响。结果表明:不同熔炼工艺所得试样的组织均主要由α(Al,Zn)富铝相和η(Al,Zn)富锌相组成,显微硬度相差不大;直接熔炼以及施加机械搅拌、超声处理、机械搅拌和超声处理熔炼后,试样内部SiCp的分散效果依次增强,晶粒大小依次变得更加均匀,且其平均摩擦因数分别为0.38,0.33,0.32,0.31;小载荷低频率、小载荷高频率、中载荷高频率和大载荷高频率条件下,同时施加机械搅拌和超声处理熔炼所得试样的磨损量比直接熔炼分别降低77.4%,52.9%,43.3%,52.5%,磨损机制均为黏着磨损。
Abstract
Nano-SiCp/Zn-Al composites with 0.1mass% SiCp were prepared by direct smelting and by applying mechanical stirring, ultrasonic processing, and simultaneous mechanical stirring and ultrasonic processing during smelting, respectively. The effects of smelting process on the microstructure, microhardness and friction and wear properties were studied. The results show that the microstructures of samples obtained by different smelting processes were all mainly composed of α(Al,Zn) Al-rich phase and η(Al,Zn) Zn-rich phase, and the microhardness had little difference. After direct smelting and smelting with mechanical stirring, ultrasonic processing, simultaneous mechanical stirring and ultrasonic processing, the dispersion effect of SiCp in the composite was successively enhanced, the grain size became more uniform in turn, and the average friction factor was 0.38, 0.33, 0.32, 0.31, respectively. Under conditions of small-load low-frequency, small-load high-frequency, medium-load high-frequency, large-load high-frequency, the wear loss of the sample obtained by applying mechanical stirring and ultrasonic processing during smelting was reduced by 77.4%, 52.9%, 43.3% and 52.5%, respectively, comparing with that by the direct smelting. The wear mechanisms were all adhesive wear.
中图分类号 TB333 DOI 10.11973/jxgccl202207011
所属栏目 材料性能及应用
基金项目 国家级大学生创新创业训练计划项目(202110488004);湖北省教育厅科学技术研究指导性项目(B2020008);武汉科技大学校级国防预研基金项目(GF202006)
收稿日期 2022/2/28
修改稿日期 2022/4/23
网络出版日期
作者单位点击查看
备注刘升(1984-),男,湖北武汉人,高级实验师,博士
引用该论文: LIU Sheng,FANG Zihao,ZOU Pei,PENG Tian. Effect of Mechanical Stirring and Ultrasonic Processing on Microstructure andTribological Properties of Nano-SiCp/Zn-Al Composites[J]. Materials for mechancial engineering, 2022, 46(7): 57~63
刘升,方子皓,邹佩,彭田. 机械搅拌和超声处理对纳米SiCp/Zn-Al复合材料显微组织与摩擦学性能的影响[J]. 机械工程材料, 2022, 46(7): 57~63
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【7】EL-KHAIR M T A,LOTFY A,DAOUD A,et al.Microstructure,thermal behavior and mechanical properties of squeeze cast SiC,ZrO2 or C reinforced ZA27 composites[J].Materials Science and Engineering:A,2011,528(6):2353-2362.
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【13】SRIVASTAVA N,CHAUDHARI G P.Microstructural evolution and mechanical behavior of ultrasonically synthesized Al6061-nano alumina composites[J].Materials Science and Engineering:A,2018,724:199-207.
【14】LIU S,YUAN Q,GONG Y Q,et al.Correlations between microstructure and dry friction wear behavior of Zn-38Al-3.5Cu-1.2Mg alloy reinforced with SiC nanoparticles[J].Transactions of the Indian Institute of Metals,2019,72(10):2557-2565.
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