Finite Element Analysis of Mechanical Properties and Impact Resistance of Polyurethane Coatings on Steel Structures
摘 要
利用有限元分析软件ABAQUS建立聚氨酯涂层微米压痕试验过程的二维平面模型,获得聚氨酯涂层材料荷载-位移曲线;同样采用该软件建立球体冲击钢结构聚氨酯涂层的三维模型,研究冲击荷载作用下聚氨酯涂层厚度对能量转化系数、接触冲击力时间历程及靶材残余应力的影响规律。结果表明:随着涂层厚度增大,能量转化系数先增加后减小,涂层厚度0.2 mm时,能量转化系数达到最大,为0.943;涂层对冲击有明显的减缓作用,且减缓作用随着涂层厚度增加而增大;无涂层钢板和涂层厚度0.2 mm钢板的残余应力较大,涂层厚度超过0.4 mm后,残余应力相对较小;涂层最佳厚度为0.8 mm,其屈服强度为1.86 MPa。
Abstract
Finite element analysis software ABAQUS was used to establish a two-dimensional plane simulation model of polyurethane coating micro-indentation test process in order to obtain the load-displacement curve of polyurethane coating material. A three-dimensional model of sphere impacting polyurethane coating of steel structure was also established by the sortfware to study the effects of polyurethane coating thickness on the energy conversion coefficient, time history of contact impact force and residual stress in the target material under impact loads. The results show that as the coating thickness increased, the energy conversion coefficient first increased and then decreased. When the coating thickness was 0.2 mm, the energy conversion coefficient reached a maximum of 0.943. The coating had a more obvious impact mitigation effect which increased with the increase of coating thickness. The residual stress of uncoated steel plates and steel plates with a coating in thickness of 0.2 mm was relatively large, when the coating thickness was greater than 0.4 mm, the stress was relatively small. The optimal thickness of the coating was 0.8 mm, which had a yield strength of 1.86 MPa.
中图分类号 TG174.4 DOI 10.11973/fsyfh-202208016
所属栏目 数值模拟
基金项目 国家自然科学基金项目(11862022,11162011);内蒙古自治区自然科学基金项目(2018MS05047);内蒙古自治区青年科技英才支持计划项目(NJYT-17-A09)
收稿日期 2020/8/31
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引用该论文: HUO Junfang,LI Haiqing,HAO Yunhong,XUAN Jiaoyu,CI Tianyi,CHA Kelehan. Finite Element Analysis of Mechanical Properties and Impact Resistance of Polyurethane Coatings on Steel Structures[J]. Corrosion & Protection, 2022, 43(8): 80
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【4】贾翠玲,陈芙蓉.基于ABAQUS的铝合金超声冲击处理有限元模拟 .内蒙古工业大学学报(自然科学版),2016,35(3):201-206.
【5】张翼飞,何光宇,王学德,等.航空发动机叶片TiN/Ti涂层基体冲蚀响应数值模拟 .表面技术,2015,44(7):81-85.
【6】徐伟胜,何光宇,蔡振兵,等.硬质颗粒重复冲击TiN/Ti涂层损伤分析 .中国表面工程,2017,30(5):28-35.
【7】王晓亮,岑海堂.风力机叶片涂层风蚀过程的有限元分析 .可再生能源,2013,31(11):72-75.
【8】贾艳华.风机叶片涂层微观结构与动态力学性能研究 .中国涂料,2010,25(7):35-40.
【9】ZOUARI B,TOURATIER M.Simulation of organic coating removal by particle impact .Wear,2002,253(3/4):488-497.
【10】YAER X B,SHIMIZU K,QU J L,et al.Surface deformation micromechanics of erosion damage at different angles and velocities for aero-engine hot-end components .Wear,2019,426/427:527-538.
【11】OVIEDO F,VALAREZO A.Residual stress in high-velocity impact coatings:parametric finite element analysis approach .Journal of Thermal Spray Technology,2020,29(6):1268-1288.
【12】ZHENG C,LIU Y H,CHEN C,et al.Numerical study of impact erosion of multiple solid particle .Applied Surface Science,2017,423:176-184.
【13】彭俊,刘元镛.低速冲击下复合材料层合板的响应过程模拟 .力学季刊,2001,22(1):138-142.
【14】杨耀,廖宁波,李峰平.SiCN/Si在纳米压痕过程中的塑性性能 .工业技术创新,2017,04(2):19-22.
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