Influence of Silane Content on Protective Performance of Thin Organic Coating on Automotive Galvanized Steel
摘 要
以环氧硅烷为交联剂,水性丙烯酸为成膜成分,从而改善汽车钢板表面薄有机涂层的防护性能。采用反射率测定仪、共聚焦激光扫描显微镜(CLSM)和扫描电子显微镜(SEM),研究了硅烷含量对薄有机涂层形貌、耐水性和耐蚀性的影响,并通过电化学阻抗谱分析了硅烷含量对涂层防护性能的影响。结果表明:当涂层中硅烷的质量分数不超过1.00%时,随着硅烷含量的增加,涂层的耐水性和耐蚀性均显著提高,对钢板的防护性能增强;当硅烷质量分数超过1.00%时,硅烷不能完全融入涂层中,导致涂层内部存在缺陷,其防护能力有所降低。
Abstract
Aiming at improving protective performance of thin organic coatings on automotive galvanized steels, the epoxy silane was used as a cross-linking agent, and waterborne acrylic resin as a film ingredient. Effect of silane content on morphology, water resistance and corrosive resistance properties were investigated using reflectivity tester, confocal laser scanning microscopy (CLSM) and scanning electron microscopy (SEM). The influence of silane content on the protective performance of the coating was analyzed by electrochemical impedance spectroscopy. The results showed that when the mass fraction of silane in the coating was less than 1.00%, with the increase of silane content, the water resistance and corrosive resistance of the coating were significantly improved, and the protective performance of the coating to the steel plate was enhanced. When the mass fraction of silane exceeded 1.00%, silane could not be completely integrated into the coating, which led to defects in the coating and reduced its protective ability.
中图分类号 TB37 DOI 10.11973/fsyfh-202212006
所属栏目 腐蚀电化学基础、技术与运用
基金项目 山西省基础研究计划(20210302123160);国家自然科学基金(52071227);中央引导地方科技发展专项(YDZX20191400002094);山西省科技重大专项(20191102006)
收稿日期 2021/8/4
修改稿日期
网络出版日期
作者单位点击查看
引用该论文: GAO Zhiqiang,REN Hongru,HOU Lifeng,LIU Xiaofang,ZHANG Zheng. Influence of Silane Content on Protective Performance of Thin Organic Coating on Automotive Galvanized Steel[J]. Corrosion & Protection, 2022, 43(12): 35
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】杜蓉,涂元强,蔡捷,等. 自润滑镀层钢板的研究进展[J]. 武钢技术,2014,52(4):55-58.
【2】杜蓉,陈园林,雷泽红,等. 自润滑热镀锌板的耐腐蚀性能研究[J]. 材料保护,2018,51(3):124-126.
【3】袁旭,刘昕,杨春生,等. 自润滑镀锌钢板的现状和发展[J]. 腐蚀与防护,2011,32(12):976-979.
【4】刘昕,江社明,张启富. 自润滑镀锌板的主要性能[J]. 腐蚀与防护,2014,35(2):124-127.
【5】赵晓非,苗雨芳,于冬云. 自润滑热镀锌板的表面性能[J]. 材料保护,2017,50(1):5-9.
【6】高志强,江社明,张启富,等. 热镀锌层无铬复合钝化处理研究的进展[J]. 腐蚀与防护,2017,38(11):834-839.
【7】GAO Z Q, ZHANG D W, LIU Z Y, et al. Formation mechanisms of environmentally acceptable chemical conversion coatings for zinc:a review[J]. Journal of Coatings Technology and Research, 2018, 16(1):1-13.
【8】LOSTAK T, TIMMA C, KREBS S, et al. Organosilane modified Zr-based conversion layer on Zn-Al alloy coated steel sheets[J]. Surface Coating & Coatings Technology, 2016, 305:223-230.
【9】ROSALBINO F, SCAVINO G, MORTARINO G, et al. EIS study on the corrosion performance of a Cr(III)-based conversion coating on zinc galvanized steel for the automotive industry[J]. Journal of Solid State Electrochemistry, 2011, 15(4):703-709.
【10】郑永丽,贾锂,刘宗惠. 水性丙烯酸树脂常用交联剂的研究进展[J]. 中国皮革,2003,32(11):13-17.
【11】王永贵,汪健峰,张慧,等. E-51/KH-570改性水性羟基丙烯酸树脂防腐涂料的研制[J]. 电镀与涂饰,2020,39(20):1427-1433.
【12】李锐超,桂泰江,丛巍巍,等. 含氟硅烷偶联剂低聚物的合成及性能表征[J]. 材料导报,2020,35(2):2199-2206.
【13】李桂林. 环氧涂膜交联密度与耐蚀性[J]. 现代涂料与涂装,2012,15(3):28-31.
【14】REN Y, WANG F Y, LAN R T, et al. Polyphenol-assisted chemical crosslinking:a new strategy to achieve highly crosslinked, antioxidative, and antibacterial ultrahigh-molecular-weight polyethylene for total joint replacement[J]. ACS Biomaterials Science & Engineering, 2021, 7(1):373-381.
【15】ZAFERANI S H, PEIKARI M, ZAAREI D, et al. Using silane films to produce an alternative for chromate conversion coatings[J]. Corrosion, 2013, 69(4):372-387.
【16】ASEMANI H R, AHMADI P, SARABIA A A, et al. Effect of zirconium conversion coating:adhesion and anti-corrosion properties of epoxy organic coating containing zinc aluminium polyphosphate (ZAPP) pigment on carbon mild steel[J]. Progress in Organic Coating, 2016, 94:18-27.
【17】KHUN N W, ADHIKARI S, LI Y Y, et al. Corrosion protection of galvanized steel by a thin hybrid coating with Zr-rich inorganic matrix and organic polymer beads[J]. Corrosion, 2017, 73(4):339-346.
【18】王金荣,柳桂琦,逯志强,等. 硅烷处理对热镀锌钢表面涂层结合力的影响[J]. 电镀与涂饰,2019,39(15):996-999.
【19】佘祖新,李茜,张伦武,等. 利用电化学阻抗谱研究水在聚丙烯涂层中的传输行为[J]. 表面技术,2021,50(6):321-326.
【20】杨光,邓安仲,陈静波,等. 偶联剂改性纳米硅溶胶的接枝率及稳定性[J]. 材料科学与工程学报,2018,36(2):286-290.
【21】刘国承,刘吉斌,潘利波,等. 热镀锌钢板表面形貌对涂装性能的影响[J]. 热加工工艺,2014,43(10):132-136.
【22】陈伟力,徐文斌,王淑华,等. 基于红外光谱偏振度对比度的涂层材质识别研究[J]. 红外与激光工程,2020,49(6):64-70.
【23】王萌,雷辉,姜舟,等. 高紫外反射ZnO/SiO2复合粉体制备及其热控涂层性能研究[J]. 表面技术,2020,49(12):50-54.
【24】GAO Z Q, ZHANG D W, HOU L F, et al. Understanding of the corrosion protection by V(IV) conversion coatings from a sol-gel perspective[J]. Corrosion Science, 2019, 161:108196.
【25】SANAEI Z, BAHLAKEH G, RAMEZANZADEH B. Active corrosion protection of mild steel by an epoxy ester coating reinforced with hybrid organic/inorganic green inhibitive pigment[J]. Journal of Alloys and Compounds, 2017, 728:1289-1304.
【26】BERAA S, ROUT T K, UDAYABHANU G, et al. Water-based & eco-friendly epoxy-silane hybrid coating for enhancedcorrosion protection & adhesion on galvanized steel[J]. Progress in Organic Coatings, 2016, 101:24-44.
【27】张迎飞,李奇,危春阳,等. 高质量薄层石墨烯改性环氧含锌涂层的腐蚀防护机理研究[J]. 涂料工业,2020,50(12):6-13.
【28】ZHANG D W, QIAN H C, WANG L T, et al. Comparison of barrier properties for a superhydrophobic epoxycoating under different simulated corrosion environments[J]. Corrosion Science, 2016, 103:230-241.
【29】GAO Z Q, ZHANG D W, JIANG S M, et al. XPS investigations on the corrosion mechanism of V(IV) conversion coatings on hot-dip galvanized steel[J]. Corrosion Science, 2018, 139:163-171.
【30】SANAEI Z,RAMEZANZADEH B,SHAHRABI T. Anti-corrosion performance of an epoxy ester coating filled with a new generation of hybrid green organic/inorganic inhibitive pigment;electrochemical and surface characterizations[J]. Applied Surface Science, 2018, 454:1-15.
【31】李荣久,邓畅光,胡永俊,等. 等离子喷涂-物理气相沉积热障涂层的表征技术研究进展[J]. 表面技术,2020,49(11):124-140.
【2】杜蓉,陈园林,雷泽红,等. 自润滑热镀锌板的耐腐蚀性能研究[J]. 材料保护,2018,51(3):124-126.
【3】袁旭,刘昕,杨春生,等. 自润滑镀锌钢板的现状和发展[J]. 腐蚀与防护,2011,32(12):976-979.
【4】刘昕,江社明,张启富. 自润滑镀锌板的主要性能[J]. 腐蚀与防护,2014,35(2):124-127.
【5】赵晓非,苗雨芳,于冬云. 自润滑热镀锌板的表面性能[J]. 材料保护,2017,50(1):5-9.
【6】高志强,江社明,张启富,等. 热镀锌层无铬复合钝化处理研究的进展[J]. 腐蚀与防护,2017,38(11):834-839.
【7】GAO Z Q, ZHANG D W, LIU Z Y, et al. Formation mechanisms of environmentally acceptable chemical conversion coatings for zinc:a review[J]. Journal of Coatings Technology and Research, 2018, 16(1):1-13.
【8】LOSTAK T, TIMMA C, KREBS S, et al. Organosilane modified Zr-based conversion layer on Zn-Al alloy coated steel sheets[J]. Surface Coating & Coatings Technology, 2016, 305:223-230.
【9】ROSALBINO F, SCAVINO G, MORTARINO G, et al. EIS study on the corrosion performance of a Cr(III)-based conversion coating on zinc galvanized steel for the automotive industry[J]. Journal of Solid State Electrochemistry, 2011, 15(4):703-709.
【10】郑永丽,贾锂,刘宗惠. 水性丙烯酸树脂常用交联剂的研究进展[J]. 中国皮革,2003,32(11):13-17.
【11】王永贵,汪健峰,张慧,等. E-51/KH-570改性水性羟基丙烯酸树脂防腐涂料的研制[J]. 电镀与涂饰,2020,39(20):1427-1433.
【12】李锐超,桂泰江,丛巍巍,等. 含氟硅烷偶联剂低聚物的合成及性能表征[J]. 材料导报,2020,35(2):2199-2206.
【13】李桂林. 环氧涂膜交联密度与耐蚀性[J]. 现代涂料与涂装,2012,15(3):28-31.
【14】REN Y, WANG F Y, LAN R T, et al. Polyphenol-assisted chemical crosslinking:a new strategy to achieve highly crosslinked, antioxidative, and antibacterial ultrahigh-molecular-weight polyethylene for total joint replacement[J]. ACS Biomaterials Science & Engineering, 2021, 7(1):373-381.
【15】ZAFERANI S H, PEIKARI M, ZAAREI D, et al. Using silane films to produce an alternative for chromate conversion coatings[J]. Corrosion, 2013, 69(4):372-387.
【16】ASEMANI H R, AHMADI P, SARABIA A A, et al. Effect of zirconium conversion coating:adhesion and anti-corrosion properties of epoxy organic coating containing zinc aluminium polyphosphate (ZAPP) pigment on carbon mild steel[J]. Progress in Organic Coating, 2016, 94:18-27.
【17】KHUN N W, ADHIKARI S, LI Y Y, et al. Corrosion protection of galvanized steel by a thin hybrid coating with Zr-rich inorganic matrix and organic polymer beads[J]. Corrosion, 2017, 73(4):339-346.
【18】王金荣,柳桂琦,逯志强,等. 硅烷处理对热镀锌钢表面涂层结合力的影响[J]. 电镀与涂饰,2019,39(15):996-999.
【19】佘祖新,李茜,张伦武,等. 利用电化学阻抗谱研究水在聚丙烯涂层中的传输行为[J]. 表面技术,2021,50(6):321-326.
【20】杨光,邓安仲,陈静波,等. 偶联剂改性纳米硅溶胶的接枝率及稳定性[J]. 材料科学与工程学报,2018,36(2):286-290.
【21】刘国承,刘吉斌,潘利波,等. 热镀锌钢板表面形貌对涂装性能的影响[J]. 热加工工艺,2014,43(10):132-136.
【22】陈伟力,徐文斌,王淑华,等. 基于红外光谱偏振度对比度的涂层材质识别研究[J]. 红外与激光工程,2020,49(6):64-70.
【23】王萌,雷辉,姜舟,等. 高紫外反射ZnO/SiO2复合粉体制备及其热控涂层性能研究[J]. 表面技术,2020,49(12):50-54.
【24】GAO Z Q, ZHANG D W, HOU L F, et al. Understanding of the corrosion protection by V(IV) conversion coatings from a sol-gel perspective[J]. Corrosion Science, 2019, 161:108196.
【25】SANAEI Z, BAHLAKEH G, RAMEZANZADEH B. Active corrosion protection of mild steel by an epoxy ester coating reinforced with hybrid organic/inorganic green inhibitive pigment[J]. Journal of Alloys and Compounds, 2017, 728:1289-1304.
【26】BERAA S, ROUT T K, UDAYABHANU G, et al. Water-based & eco-friendly epoxy-silane hybrid coating for enhancedcorrosion protection & adhesion on galvanized steel[J]. Progress in Organic Coatings, 2016, 101:24-44.
【27】张迎飞,李奇,危春阳,等. 高质量薄层石墨烯改性环氧含锌涂层的腐蚀防护机理研究[J]. 涂料工业,2020,50(12):6-13.
【28】ZHANG D W, QIAN H C, WANG L T, et al. Comparison of barrier properties for a superhydrophobic epoxycoating under different simulated corrosion environments[J]. Corrosion Science, 2016, 103:230-241.
【29】GAO Z Q, ZHANG D W, JIANG S M, et al. XPS investigations on the corrosion mechanism of V(IV) conversion coatings on hot-dip galvanized steel[J]. Corrosion Science, 2018, 139:163-171.
【30】SANAEI Z,RAMEZANZADEH B,SHAHRABI T. Anti-corrosion performance of an epoxy ester coating filled with a new generation of hybrid green organic/inorganic inhibitive pigment;electrochemical and surface characterizations[J]. Applied Surface Science, 2018, 454:1-15.
【31】李荣久,邓畅光,胡永俊,等. 等离子喷涂-物理气相沉积热障涂层的表征技术研究进展[J]. 表面技术,2020,49(11):124-140.
相关信息