Phased array ultrasonic testing of automobile transmission gear welds
摘 要
汽车变速器普遍采用焊接齿轮组结构,汽车行驶时变速器齿轮会承受高负荷扭矩并频繁受到冲击,故必须通过无损检测手段来保证齿轮焊缝的质量,目前汽车齿轮焊缝检测的主要方法是脉冲反射法超声检测。探讨了相控阵超声技术用于汽车齿轮焊缝检测的可行性和优越性,对两种齿轮进行了检测试验。试验结果表明,相控阵超声检测技术具有扫查速度快、成像质量好、测量精度高、检测可靠性高等优点。
Abstract
The welded gear set is widely used in automobile transmission. When the automobile is running, the transmission gear bears high load torque and is frequently impacted. The gear welds must pass the nondestructive testing to ensure their quality. Up to now, the main method of automobile gear weld detection is pulse reflection ultrasonic testing. In this paper, the feasibility and superiority of phased array ultrasonic testing for automobile gears are discussed, and the testing tests for two kinds of gears are carried out. Experimental results show that this method has the advantages of high scanning speed, good imaging quality, high measurement accuracy and high detection reliability.
中图分类号 TG115.28 DOI 10.11973/wsjc202302004
所属栏目 试验研究
基金项目
收稿日期 2022/11/4
修改稿日期
网络出版日期
作者单位点击查看
备注强天鹏(1951-),男,研究员级高工,从事无损检测技术研究与工程应用工作
引用该论文: QIANG Tianpeng,ZHANG Donghong,ZHANG Feng,SUN Zhiguang,MENG Hui,LI Maojun. Phased array ultrasonic testing of automobile transmission gear welds[J]. Nondestructive Testing, 2023, 45(2): 18~22
强天鹏,张东宏,张峰,孙志广,孟辉,李茂军. 汽车变速器齿轮焊缝的相控阵超声检测[J]. 无损检测, 2023, 45(2): 18~22
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】岑韩, 覃伟钦.变速器齿轮焊接失效分析[J].装备制造技术, 2015(3):56-57, 66.
【2】陈兵华.激光焊接在汽车变速器齿轮中的应用和发展前景[J].金属加工(热加工), 2015(4):45-46.
【3】楼敏珠.齿轮环焊缝超声检测系统的研制与应用[J].无损检测, 2010, 32(9):730-733, 740.
【2】陈兵华.激光焊接在汽车变速器齿轮中的应用和发展前景[J].金属加工(热加工), 2015(4):45-46.
【3】楼敏珠.齿轮环焊缝超声检测系统的研制与应用[J].无损检测, 2010, 32(9):730-733, 740.
相关信息