智能防腐涂层的研究进展及其在国内核电领域的应用前景
Research Progress of Smart Anti-Corrosion Coatings and Their Application Prospects in Domestic Nuclear Power Plant
摘 要
介绍了外援型自修复涂层的修复机理,针对涂层缺陷修复不理想的问题,提出优化措施。总结了本征型自修复涂层的修复机理、存在的问题及优化措施。分析了智能防腐涂层在国内核电领域的应用前景和需要开展的应用研究。对智能防腐涂层未来的发展方向进行了展望。
本征型自修复涂层
核电站
external self-repairing coating
intrinsic self-healing coating
nuclear power plant
Abstract
The repair mechanism of the self-repairing coating with foreign aid is introduced, and the optimization measures are proposed to solve the problem that the repair of coating defects is not ideal. The repair mechanism, existing problems and optimization measures of the intrinsic self-repairing coating are summarized. The application prospect and necessary application research of smart anti-corrosion coating in domestic nuclear power are analyzed. The future development direction of smart anti-corrosion coating is prospected.
中图分类号 TG174 DOI 10.11973/fsyfh-202304011
所属栏目 专论
基金项目
收稿日期 2021/10/15
修改稿日期
网络出版日期
作者单位点击查看
引用该论文: XU Chao,XIAO Tiaobing,QIAO Ze,CHEN Yinqiang,ZHANG Qiang,ZHANG Fei. Research Progress of Smart Anti-Corrosion Coatings and Their Application Prospects in Domestic Nuclear Power Plant[J]. Corrosion & Protection, 2023, 44(4): 65
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参考文献
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【28】PULIKKALPARAMBIL H,SIENGCHIN S,PARAMESWARANPILLAI J. Corrosion protective self-healing epoxy resin coatings based on inhibitor and polymeric healing agents encapsulated in organic and inorganic micro and nanocontainers[J]. Nano Structures & Nano Objects,2018,16:381-395.
【29】LEE HIA I,VAHEDI V,PASBAKHSH P. Self-healing polymer composites:prospects,challenges,and applications[J]. Polymer Reviews,2016,56(2):225-261.
【30】ABDULLAYEV E,JOSHI A,WEI W B,et al. Enlargement of halloysite clay nanotube lumen by selective etching of aluminum oxide[J]. ACS Nano,2012,6(8):7216-7226.
【31】ASADI N,NADERI R,MAHDAVIAN M,et al. Doping of zinc cations in chemically modified halloysite nanotubes to improve protection function of an epoxy ester coating[J]. Corrosion Science,2019,151: 69-80.
【32】WEI W,LI W,FAN W,et al. Accelerated self-healing performance of magnetic gradient coating[J]. Chemical Engineering Journal,2018.
【33】QIAN B,MICHAIIDIS M,BILTON M,et al. Tannic complexes coated nanocontainers for controlled release of corrosion inhibitors in self-healing coatings[J]. Electrochimica Acta,2018,297.
【34】WANG T,TAN L H,DING C D,et al. Redox-triggered controlled release systems-based bi-layered nanocomposite coating with synergistic self-healing property[J]. Journal of Materials Chemistry A,2017,5(4):1756-1768.
【35】徐健,林栋. 纳米自修复涂层在GH907材料腐蚀防护上的应用[J]. 腐蚀与防护,2014,35(11):1144-1147,1151.
【36】LAI Y,KUANG X,ZHU P,et al. Colorless,transparent,robust,and fast scratch-self-healing elastomers via a phase-locked dynamic bonds design[J]. Advanced Materials,2018,30(38):1802556.
【37】FENG Z B,YU B,HU J,et al. Multifunctional vitrimer-like polydimethylsiloxane (PDMS):recyclable,self-healable,and water-driven malleable covalent networks based on dynamic imine bond[J]. Industrial & Engineering Chemistry Research,2019,58(3):1212-1221.
【38】CHUO T W,LIU Y L. Furan-functionalized aniline trimer based self-healing polymers exhibiting high efficiency of anticorrosion[J]. Polymer,2017:125.
【39】FANG Y L,LI J C,DU X S,et al. Thermal- and mechanical-responsive polyurethane elastomers with self-healing,mechanical-reinforced,and thermal-stable capabilities[J]. Polymer,2018,158:166-175.
【40】ZHAO D L,LIU S S,WU Y F,et al. Self-healing UV light-curable resins containing disulfide group: Synthesis and application in UV coatings[J]. Progress in Organic Coatings,2019,133:289-298.
【41】LUO X F,MATHER P T. Shape memory assisted self-healing coating[J]. ACS Macro Letters,2013,2(2):152-156.
【42】CHEN J,FANG L,XU Z,et al. Self-healing epoxy coatings curing with varied ratios of diamine and monoamine triggered via near-infrared light[J]. Progress in Organic Coatings,2016,101:543-552.
【43】BAI Y,ZHANG J,WEN D,et al. A poly (vinyl butyral)/graphene oxide composite with NIR light-induced shape memory effect and solid-state plasticity[J]. Composites Science & Technology,2019,170:101-108.
【44】BAI J,SHI Z X. Dynamically cross-linked elastomer hybrids with light-induced rapid and efficient self-healing ability and reprogrammable shape memory behavior[J]. ACS Applied Materials & Interfaces,2017,9(32):27213-27222.
【45】LIU R,ZHANG H,ZHANG F,et al. Polydopamine doped reduced graphene oxide/mesoporous silica nanosheets for chemo-photothermal and enhanced photothermal therapy[J]. Materials Science and Engineering C,2018,96.
【46】LIU W,GUO L X,LIN B P,et al. Near-infrared responsive liquid crystalline elastomers containing photothermal conjugated polymers[J]. Macromolecules,2016,49(11):4023-4030.
【47】DONG Y H,GONG M,HUANG D,et al. Shape memory,self-healing property,and NIR photothermal effect of epoxy resin coating with polydopamine@polypyrrole nanoparticles[J]. Progress in Organic Coatings,2019,136:105232.
【48】YANAGISAWA Y,NAN Y L,OKURO K,et al. Mechanically robust,readily repairable polymers via tailored noncovalent cross-linking[J]. Science (New York,N.Y.),2018,359(6371):72-76.
【49】LONG T J,LI Y X,FANG X,et al. Salt-mediated polyampholyte hydrogels with high mechanical strength,excellent self-healing property,and satisfactory electrical conductivity[J]. Advanced Functional Materials,2018,28(44):1804416.
【50】YAN P,YANG Y,WU Q,et al. Strong and tough self-healing elastomers enabled by dual reversible networks formed by ionic interactions and dynamic covalent bonds[J]. Polymer,2018.
【2】DING J H,ZHAO H R,SHAO Z Z,et al. Bioinspired smart anticorrosive coatings with an emergency-response closing function[J]. ACS Applied Materials & Interfaces,2019,11(45):42646-42653.
【3】WANG X Y,GUO Y D,SU J F,et al. Fabrication and characterization of novel electrothermal self-healing microcapsules with graphene/polymer hybrid shells for bitumenious material[J]. Nanomaterials (Basel,Switzerland),2018,8(6):419.
【4】MOHAMMAD,RAMEZANZADEH. Development of a nanostructured Ce(III)-Pr(III) film for excellently corrosion resistance improvement of epoxy/polyamide coating on carbon steel[J]. Journal of Alloys and Compounds,2019,792:375-388.
【5】LAKSHMI R,YOGANANDAN G,KAVYA K,et al. Effective corrosion inhibition performance of Ce3+ doped sol-gel nanocomposite coating on aluminum alloy[J]. Progress in Organic Coatings,2013,76(2/3):367-374.
【6】OU J,CHEN X. Corrosion resistance of phytic acid / Ce (III) nanocomposite coating with superhydrophobicity on magnesium[J]. Journal of Alloys and Compounds,2019.
【7】张慧慧,李孟宇,封翔楠,等. 外援型自修复微胶囊材料的最新研究进展[J]. 工程塑料应用,2019,47(4):134-137.
【8】许飞,凌晓飞,许海燕,等. 自修复智能涂料研究进展:概念、作用机理及应用[J]. 中国涂料,2014,29(8):38-45,73.
【9】NAVARCHIAN A H,NAJAFIPOOR N,AHANGARAN F. Surface-modified poly(methyl methacrylate) microcapsules containing linseed oil for application in self-healing epoxy-based coatings[J]. Progress in Organic Coatings,2019,132:288-297.
【10】BEHZADNASAB M,MIRABEDINI S M,KABIRI K,et al. Corrosion performance of epoxy coatings containing silane treated ZrO2 nanoparticles on mild steel in 3.5% NaCl solution[J]. Corrosion Science,2011,53(1):89-98.
【11】ATAEI S,KHORASANI S N,ESMAEELY R. Biofriendly vegetable oil healing agents used for developing self-healing coatings:A review[J]. Progress in Organic Coatings,2019,129(1):77-95.
【12】KARAMI K,BAYAT P,ALLAFCHIAN A,et al. A new glucose biosensor based on Nickel/KH550 nanocomposite deposited on the GCE:An electrochemical study[J]. Journal of Electroanalytical Chemistry,2019,839:9-15.
【13】LI H,WANG R,HU H,et al. Surface modification of self-healing poly(urea-formaldehyde) microcapsules using silane-coupling agent[J]. Applied Surface Science,2008,255(5p1):1894-1900.
【14】SMMA B,ME A,RRF B,et al. Amino-silane surface modification of urea-formaldehyde microcapsules containing linseed oil for improved epoxy matrix compatibility. Part I:Optimizing silane treatment conditions[J]. Progress in Organic Coatings, 136.
【15】SUN J,WANG Y,LI N,et al. Tribological and anticorrosion behavior of self-healing coating containing nanocapsules[J]. Tribology International,2019.
【16】PLA B,ZHI S B,KCA B,et al. Coaxial electrospinning core-shell fibers for self-healing scratch on coatings[J]. Chinese Chemical Letters,2019,30(1):157-159.
【17】PANISELLO C,PENA B,GUMÍ T,et al. Polysulfone microcapsules with different wall morphology[J]. Journal of Applied Polymer Science,2013,129(3):1625-1636.
【18】LI H,CUI Y,WANG H,et al. Preparation and application of polysulfone microcapsules containing tung oil in self-healing and self-lubricating epoxy coating[J]. Colloids & Surfaces A:Physicochemical & Engineering Aspects,2017,518:181-187.
【19】LIU C B,ZHAO H C,HOU P M,et al. Efficient graphene/cyclodextrin-based nanocontainer:synthesis and host-guest inclusion for self-healing anticorrosion application[J]. ACS Applied Materials & Interfaces,2018,10(42):36229-36239.
【20】SCHREINER C,SCHARF S,STENZEL V,et al. Self-healing through microencapsulated agents for protective coatings[J]. Journal of Coatings Technology and Research,2017,14(4):809-816.
【21】WEI H G,WANG Y R,GUO J,et al. Advanced micro/nanocapsules for self-healing smart anticorrosion coatings[J]. Journal of Materials Chemistry A,2015,3(2):469-480.
【22】SAMADZADEH M,BOURA S H,PEIKARI M,et al. Self-healing ability and adhesion strength of capsule embedded coatings-Micro and nano sized capsules containing linseed oil[J]. Progress in Organic Coatings,2012,75(4):292-300.
【23】THONGCHAIVETCHARAT K,JENJOB R,SEIDI F,et al. Programming pH-responsive release of two payloads from dextran-based nanocapsules[J]. Carbohydrate Polymers,2019,217:217-223.
【24】XU D,LOU C,HUANG J,et al. Effect of inhibitor-loaded halloysite nanotubes on active corrosion protection of polybenzoxazine coatings on mild steel[J]. Progress in Organic Coatings,2019,134:126-133.
【25】HE X,CHIU C,ESMACHER M J,et al. Nanostructured photocatalytic coatings for corrosion protection and surface repair[J]. Surface and Coatings Technology,2013,237(Complete):320-327.
【26】OCHI M,IDA J,MATSUYAMA T,et al. Preparation of hydrogel capsules with thermoresponsive interpenetrating polymer network using concentric two-fluid nozzles[J]. Advanced Powder Technology,2014,25(2):604-608.
【27】SAMADZADEH M,BOURA S H,PEIKARI M,et al. A review on self-healing coatings based on micro/nanocapsules[J]. Progress in Organic Coatings,2010,68(3):159-164.
【28】PULIKKALPARAMBIL H,SIENGCHIN S,PARAMESWARANPILLAI J. Corrosion protective self-healing epoxy resin coatings based on inhibitor and polymeric healing agents encapsulated in organic and inorganic micro and nanocontainers[J]. Nano Structures & Nano Objects,2018,16:381-395.
【29】LEE HIA I,VAHEDI V,PASBAKHSH P. Self-healing polymer composites:prospects,challenges,and applications[J]. Polymer Reviews,2016,56(2):225-261.
【30】ABDULLAYEV E,JOSHI A,WEI W B,et al. Enlargement of halloysite clay nanotube lumen by selective etching of aluminum oxide[J]. ACS Nano,2012,6(8):7216-7226.
【31】ASADI N,NADERI R,MAHDAVIAN M,et al. Doping of zinc cations in chemically modified halloysite nanotubes to improve protection function of an epoxy ester coating[J]. Corrosion Science,2019,151: 69-80.
【32】WEI W,LI W,FAN W,et al. Accelerated self-healing performance of magnetic gradient coating[J]. Chemical Engineering Journal,2018.
【33】QIAN B,MICHAIIDIS M,BILTON M,et al. Tannic complexes coated nanocontainers for controlled release of corrosion inhibitors in self-healing coatings[J]. Electrochimica Acta,2018,297.
【34】WANG T,TAN L H,DING C D,et al. Redox-triggered controlled release systems-based bi-layered nanocomposite coating with synergistic self-healing property[J]. Journal of Materials Chemistry A,2017,5(4):1756-1768.
【35】徐健,林栋. 纳米自修复涂层在GH907材料腐蚀防护上的应用[J]. 腐蚀与防护,2014,35(11):1144-1147,1151.
【36】LAI Y,KUANG X,ZHU P,et al. Colorless,transparent,robust,and fast scratch-self-healing elastomers via a phase-locked dynamic bonds design[J]. Advanced Materials,2018,30(38):1802556.
【37】FENG Z B,YU B,HU J,et al. Multifunctional vitrimer-like polydimethylsiloxane (PDMS):recyclable,self-healable,and water-driven malleable covalent networks based on dynamic imine bond[J]. Industrial & Engineering Chemistry Research,2019,58(3):1212-1221.
【38】CHUO T W,LIU Y L. Furan-functionalized aniline trimer based self-healing polymers exhibiting high efficiency of anticorrosion[J]. Polymer,2017:125.
【39】FANG Y L,LI J C,DU X S,et al. Thermal- and mechanical-responsive polyurethane elastomers with self-healing,mechanical-reinforced,and thermal-stable capabilities[J]. Polymer,2018,158:166-175.
【40】ZHAO D L,LIU S S,WU Y F,et al. Self-healing UV light-curable resins containing disulfide group: Synthesis and application in UV coatings[J]. Progress in Organic Coatings,2019,133:289-298.
【41】LUO X F,MATHER P T. Shape memory assisted self-healing coating[J]. ACS Macro Letters,2013,2(2):152-156.
【42】CHEN J,FANG L,XU Z,et al. Self-healing epoxy coatings curing with varied ratios of diamine and monoamine triggered via near-infrared light[J]. Progress in Organic Coatings,2016,101:543-552.
【43】BAI Y,ZHANG J,WEN D,et al. A poly (vinyl butyral)/graphene oxide composite with NIR light-induced shape memory effect and solid-state plasticity[J]. Composites Science & Technology,2019,170:101-108.
【44】BAI J,SHI Z X. Dynamically cross-linked elastomer hybrids with light-induced rapid and efficient self-healing ability and reprogrammable shape memory behavior[J]. ACS Applied Materials & Interfaces,2017,9(32):27213-27222.
【45】LIU R,ZHANG H,ZHANG F,et al. Polydopamine doped reduced graphene oxide/mesoporous silica nanosheets for chemo-photothermal and enhanced photothermal therapy[J]. Materials Science and Engineering C,2018,96.
【46】LIU W,GUO L X,LIN B P,et al. Near-infrared responsive liquid crystalline elastomers containing photothermal conjugated polymers[J]. Macromolecules,2016,49(11):4023-4030.
【47】DONG Y H,GONG M,HUANG D,et al. Shape memory,self-healing property,and NIR photothermal effect of epoxy resin coating with polydopamine@polypyrrole nanoparticles[J]. Progress in Organic Coatings,2019,136:105232.
【48】YANAGISAWA Y,NAN Y L,OKURO K,et al. Mechanically robust,readily repairable polymers via tailored noncovalent cross-linking[J]. Science (New York,N.Y.),2018,359(6371):72-76.
【49】LONG T J,LI Y X,FANG X,et al. Salt-mediated polyampholyte hydrogels with high mechanical strength,excellent self-healing property,and satisfactory electrical conductivity[J]. Advanced Functional Materials,2018,28(44):1804416.
【50】YAN P,YANG Y,WU Q,et al. Strong and tough self-healing elastomers enabled by dual reversible networks formed by ionic interactions and dynamic covalent bonds[J]. Polymer,2018.
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