有机涂层保护性能快速检测评估技术及其现场应用
Rapid Detection and Evaluation Technology for Protective Performance of Organic Coatings and Their Field Application
摘 要
总结了有机涂层的性能检测与评价方法，重点介绍了基于电化学阻抗谱（EIS）的涂层防护性能快速检测与评估，特别关注了基于EIS中频相位角的快速检测评价涂层保护性能的方法及其测试系统和现场应用情况，并对下一步的工作进行了展望。
快速检测评估
电化学阻抗谱(EIS)
中频相位角
现场应用
organic coating
rapid detection and evaluation
electrochemical impedance spectroscopy (EIS)
phase angel at middle frequency
field application
Abstract
The detection and evaluation methods for organic coatings performance are summarized, with emphasis on the rapid detection and evaluation methods for coating protective performance based on electrochemical impedance spectroscopy (EIS). Special attention is paid to the method of rapid detection and evaluation for coating protective performance based on phase angle at middle frequency in EIS, its test system and field application. The future developments are prospected.
中图分类号 TG174.4 DOI 10.11973/fsyfh-202308004
所属栏目 腐蚀监检测技术及其应用
基金项目
收稿日期 2023/4/15
修改稿日期
网络出版日期
作者单位点击查看
引用该论文: HAO Pan,CAO Jingyi,ZHANG Hanlu,LI Shenghui,GONG Jiyun,ZHAO Xuhui,TANG Yuming,ZUO Yu. Rapid Detection and Evaluation Technology for Protective Performance of Organic Coatings and Their Field Application[J]. Corrosion & Protection, 2023, 44(8): 19
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参考文献
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【21】MAHDAVIAN M, ATTAR M M. Another approach in analysis of paint coatings with EIS measurement:phase angle at high frequencies[J]. Corrosion Science, 2006, 48(12):4152-4157.
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【26】孙波, 徐安桃, 张振楠, 等. 基于EIS特征参数的有机涂层腐蚀行为研究[J]. 军事交通学院学报, 2016, 18(9):89-94.
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【32】FU T, TANG X B, CAI Z K, et al.Correlation research of phase angle variation and coating performance by means of Pearson's correlation coefficient[J]. Progress in Organic Coatings, 2020, 139:105459.
【2】徐学军, 仝佳平, 李长江. 金属设备腐蚀监检测技术现状与发展[J]. 全面腐蚀控制, 2014, 28(12):33-36.
【3】MANGALGIRI P D. Corrosion issues in structural health monitoring of aircraft[J]. ISSS Journal of Micro and Smart Systems, 2019, 8(1):49-78.
【4】朱国利. 腐蚀监检测技术在石油石化工业中的应用[J]. 涂层与防护, 2022, 43(2):29-35.
【5】钱昂, 王鹏, 谭晓明, 等. 有机涂层老化失效研究及关键技术问题[J]. 机械科学与技术, 2017, 36(S1):84-90.
【6】DA SILVA LOPES T, LOPES T, MARTINS D, et al. Accelerated aging of anticorrosive coatings:two-stage approach to the AC/DC/AC electrochemical method[J]. Progress in Organic Coatings, 2020, 138:105365.
【7】高志明, 宋诗哲, 徐云海. 涂层失效过程电化学阻抗谱的神经网络分析[J]. 中国腐蚀与防护学报, 2005, 25(2):106-109.
【8】XIA D H, SONG S Z, WANG J H, et al. Fast evaluation of degradation degree of organic coatings by analyzing electrochemical impedance spectroscopy data[J]. Transactions of Tianjin University, 2012, 18(1):15-20.
【9】陶蕾, 宋诗哲, 金威贤. 基于图像颜色特征的涂层老化失效检测方法[J]. 化工学报, 2009, 60(2):415-420.
【10】XIA D H, SONG S Z, TAO L, et al. Review-material degradation assessed by digital image processing:Fundamentals, progresses, and challenges[J]. Journal of Materials Science & Technology, 2020, 53:146-162.
【11】ZHU W, ZHANG C X, YANG L, et al. Real-time detection of damage evolution and fracture of EB-PVD thermal barrier coatings under thermal shock:an acoustic emission combined with digital image correlation method[J]. Surface and Coatings Technology, 2020, 399:126151.
【12】CHEN X M, SHAW C, GELMAN L, et al. Advances in test and measurement of the interface adhesion and bond strengths in coating-substrate systems, emphasising blister and bulk techniques[J]. Measurement, 2019, 139:387-402.
【13】WANG Z, ZHANG J J, SUI H S, et al. Non-destructive evaluation of corrosion degree of thermal barrier coatings using fluorescence[J]. NDT & E International, 2023, 137:102829.
【14】赵霞, 王佳, 孔涛, 等. SOM人工神经网络与阻抗谱方法结合研究涂层的失效过程[J]. 腐蚀科学与防护技术, 2008, 20(4):275-278.
【15】徐安桃, 张振楠, 张睿, 等. 基于SOFM神经网络的军用灰色涂层腐蚀行为研究[J]. 表面技术, 2017, 46(10):241-246.
【16】THIEL C, NEUMANN K, LUDWAR F, et al. Coating damage localization of naval vessels using artificial neural networks[J]. Ocean Engineering, 2019, 192:106560.
【17】XIA D H, DENG C M, MACDONALD D, et al. Electrochemical measurements used for assessment of corrosion and protection of metallic materials in the field:a critical review[J]. Journal of Materials Science & Technology, 2022, 112:151-183.
【18】MANSFELD F. Use of electrochemical impedance spectroscopy for the study of corrosion protection by polymer coatings[J]. Journal of Applied Electrochemistry, 1995, 25(3):187-202.
【19】SEKINE I, SAKAGUCHI K, YUASA M. Estimation and prediction of degradation of coating films by frequency at maximum phase angle[J]. Journal of Coatings Technology, 1992, 64:45-49.
【20】MANSFELD F, TSAI C H. Determination of coating deterioration with EIS:I.basic relationships[J]. Corrosion, 1991, 47(12):958-963.
【21】MAHDAVIAN M, ATTAR M M. Another approach in analysis of paint coatings with EIS measurement:phase angle at high frequencies[J]. Corrosion Science, 2006, 48(12):4152-4157.
【22】MISZCZYK A, DAROWICKI K. Multivariate analysis of impedance data obtained for coating systems of varying thickness applied on steel[J]. Progress in Organic Coatings, 2014, 77(12):2000-2006.
【23】MISZCZYK A, DAROWICKI K. Water uptake in protective organic coatings and its reflection in measured coating impedance[J]. Progress in Organic Coatings, 2018, 124:296-302.
【24】KUO Y T, LEE C Y, LEE Y L. Compact coating impedance detector for fast evaluation of coating degradation[J]. Measurement, 2018, 124:303-308.
【25】ZUO Y, PANG R, LI W, et al. The evaluation of coating performance by the variations of phase angles in middle and high frequency domains of EIS[J]. Corrosion Science, 2008, 50(12):3322-3328.
【26】孙波, 徐安桃, 张振楠, 等. 基于EIS特征参数的有机涂层腐蚀行为研究[J]. 军事交通学院学报, 2016, 18(9):89-94.
【27】许志雄, 周欢, 芦树平, 等. 基于交流阻抗技术的涂层性能评价方法[J]. 中国舰船研究, 2020, 15(4):110-116.
【28】GAO J, LI C, FENG H X, et al. In situ and dynamic observation of coating failure behavior[J]. Progress in Organic Coatings, 2020, 138:105387.
【29】CAI G Y, WANG H W, JIANG D, et al. Impedance sensor for the early failure diagnosis of organic coatings[J]. Journal of Coatings Technology and Research, 2018, 15(6):1259-1272.
【30】FAN C F, SHI J M, DILGER K. Water uptake and interfacial delamination of an epoxy-coated galvanized steel:an electrochemical impedance spectroscopic study[J]. Progress in Organic Coatings, 2019, 137:105333.
【31】关瑞辰, 唐聿明, 熊金平, 等.涂层服役性能评价与管理系统的设计与开发[J]. 腐蚀科学与防护技术, 2010, 22(5):449-451.
【32】FU T, TANG X B, CAI Z K, et al.Correlation research of phase angle variation and coating performance by means of Pearson's correlation coefficient[J]. Progress in Organic Coatings, 2020, 139:105459.
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