Phased array ultrasonic detection technology of casing weld
摘 要
目前国内火电机组中,低温再热器和高温再热器等部件穿顶棚位置常采用加装密封套管的结构,与受热面管焊接形成套管焊缝。由于存在根部间隙和应力集中,且处于复杂的温度环境和热膨胀力作用下,套管焊缝位置易产生裂纹并扩展至受热面管,严重影响机组的运行安全。针对该套管焊缝,目前没有合适的手段对该位置裂纹进行有效检测,结合理论分析,采用计算机仿真技术指导相控阵超声检测工艺的制定,实现对套管焊缝的声束覆盖,为现场检测提供了一定借鉴。
Abstract
At present, in domestic thermal power units, components such as low-temperature reheaters and high-temperature reheaters often use a structure with sealing sleeves installed at the top of the roof, which are welded to the heating surface pipe to form sleeve welds. Due to the presence of root gaps, stress concentration, and the complex temperature environment and thermal expansion force, cracks are prone to occur at the welding seam of the casing, which can extend to the heating surface tube, seriously affecting the operational safety of the unit. There is currently no suitable means to effectively detect cracks at this location for the casing weld seam. Based on theoretical analysis, computer simulation technology was used to guide the development of ultrasonic phased array detection technology, achieving acoustic beam coverage of the casing weld seam, effectively solving this problem and providing some reference for on-site inspection.
中图分类号 TG115.28 DOI 10.11973/wsjc202310006
所属栏目 2023远东无损检测新技术论坛论文精选
基金项目
收稿日期 2023/7/19
修改稿日期
网络出版日期
作者单位点击查看
联系人作者张洋(925437301@qq.com)
备注胡庆(1967-),男,高级工程师,主要研究方向为无损检测新技术及理化检验
引用该论文: HU Qing,ZHANG Yang,XU Guangbao,YU Da. Phased array ultrasonic detection technology of casing weld[J]. Nondestructive Testing, 2023, 45(10): 28~31
胡庆,张洋,徐广宝,于达. 套管焊缝的相控阵超声检测工艺[J]. 无损检测, 2023, 45(10): 28~31
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】王志永,王强,李中伟,等.穿顶棚套管焊缝缺陷分析及处理[J].热加工工艺,2012,41(17):204-205.
【2】宋逵,张洋,于达.在役螺栓的相控阵检测工艺[J].无损检测,2019,41(12):21-24.
【3】张洋,柴丽文,于达,等.高温紧固螺栓相控阵检测技术[J].焊管,2019,42(9):42-48.
【4】冯少华,杨凡.75t/h锅筒水位计套管焊缝裂纹原因分析与处理[J].特种设备安全技术,2017(3):10-11.
【5】董培欣,彭学文,傅恩敏,等.末级再热器穿顶棚密封处开裂原因分析[J].电力设备管理,2021(2):74-76.
【2】宋逵,张洋,于达.在役螺栓的相控阵检测工艺[J].无损检测,2019,41(12):21-24.
【3】张洋,柴丽文,于达,等.高温紧固螺栓相控阵检测技术[J].焊管,2019,42(9):42-48.
【4】冯少华,杨凡.75t/h锅筒水位计套管焊缝裂纹原因分析与处理[J].特种设备安全技术,2017(3):10-11.
【5】董培欣,彭学文,傅恩敏,等.末级再热器穿顶棚密封处开裂原因分析[J].电力设备管理,2021(2):74-76.
相关信息