K页岩气田输水管道腐蚀预测模型的建立
Establishment of Corrosion Prediction Model for Water Transmission Pipeline in K Shale Gas Field
摘 要
基于K页岩气田输水管道输水管道的基本运行参数,采用OLGA模拟软件,确定了管道的腐蚀敏感区域及其运行参数;根据管道的运行参数进行了高温高压反应釜试验, 结果表明:在模拟管段腐蚀敏感区域条件下,试样的实测腐蚀速率为0. 064 8～0. 105 6 mm/a,内腐蚀程度为中度腐蚀。建立的腐蚀预测模型的最大误差为3. 9%,准确性较高。
腐蚀敏感区域
高温高压反应釜实验
腐蚀预测模型
water transmission pipeline of shale gas field
corrosion sensitive areas
high temperature and high pressure reactor experiment
corrosion prediction model
Abstract
Based on the basic data of on-site water transmission pipeline, OLGA was used to simulate the pipeline flow parameters, and the corrosion sensitive area and its working condition parameters were determined. According to the working condition parameters, the high-temperature and high-pressure reactor experiment was formulated, and the corrosion degree in the pipeline was determined. Combined with multiple linear regression method, the corrosion prediction model was established. The results showed that the experimental corrosion rate ranged from 0. 064 8 to 0. 105 6 mm/a under the condition of the simulation of corrosion sensistive area of the pipeline, and the internal corrosion was moderate. The corrosion prediction model was established, and the maximum error was 3. 9%, which indicated that the model had high accuracy.
中图分类号 TE49 DOI 10.11973/fsyfh-202310014
所属栏目 应用技术
基金项目
收稿日期 2022/9/10
修改稿日期
网络出版日期
作者单位点击查看
引用该论文: LIAO Kexi,JIANG Pan,LIU Xin,CHEN Lujie,XIAN Jun,HE Guoxi,ZOU Qing. Establishment of Corrosion Prediction Model for Water Transmission Pipeline in K Shale Gas Field[J]. Corrosion & Protection, 2023, 44(10): 78
共有人对该论文发表了看法，其中：
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】王娟, 燕永利, 杨志刚. 页岩气压裂返排液处理过程中的腐蚀防护技术[J]. 表面技术, 2016, 45(8):63-67.
【2】范婧,刘宁,朱妍,等.气田压裂返排液微涡流混凝处理效果分析[J].油气田环境保护,2019,29(5):31-33,76.
【3】PANDA J N,ORQUERA E Y,MOHANTY A A,et al.Tribo-corrosion inhibition of AISI 4715 steel pipe carrying hydraulic fracturing fluid[J].Tribology International,2021,161:107066.
【4】刘珊珊,高艳龙,郝飞行.输油管道防腐的重要性及措施[J].石化技术,2021,28(9):20-21.
【5】李丹妮.输油管道防腐的重要性及措施分析[J].石化技术,2019,26(5):316-316,333.
【6】VARGAS I T,ALSINA M A,PASTÉN P A,et al.Influence of solid corrosion by-products on the consumption of dissolved oxygen in copper pipes[J].Corrosion Science,2009,51(5):1030-1037.
【7】XUE F,WEI X,DONG J H,et al.Effect of residual dissolved oxygen on the corrosion behavior of low carbon steel in 0.1 M NaHCO3 solution[J].Journal of Materials Science & Technology,2018,34(8):1349-1358.
【8】ARJMAND F,ZHANG L F,WANG J M.Effect of temperature,chloride and dissolved oxygen concentration on the open circuit and transpassive potential values of 316L stainless steel at high-temperature pressurized water[J].Nuclear Engineering and Design,2017,322:215-226.
【9】BEAKET W C,KANG T,SOHN H J,et al.In situ surface enhanced Raman spectroscopic study on the effect of dissolved oxygen on the corrosion film on low carbon steel in 0.01 M NaCl solution[J].Electrochimica Acta,2001,46(15):2321-2325.
【10】COVINO B S,ROSEN M,DRISCOLL T J,et al.The effect of oxygen on the open-circuit passivity of Fe-18Cr[J].Corrosion Science,1986,26(2):95-107.
【11】CÁCERES L,VARGAS T,PARRA M.Study of the variational patterns for corrosion kinetics of carbon steel as a function of dissolved oxygen and NaCl concentration[J].Electrochimica Acta,2009,54(28):7435-7443.
【12】LIN X Q, LIU W, WU F, et al. Effect of O2 on corrosion of 3Cr steel in high temperature and high pressure CO2-O2 environment[J]. Applied Surface Science, 2015, 329(1):104-115.
【13】ZENG H T,YANG Y,ZENG M H,et al.Effect of dissolved oxygen on electrochemical corrosion behavior of 2205 duplex stainless steel in hot concentrated seawater[J].Journal of Materials Science & Technology,2021,66:177-185.
【14】CAI Y K, XU Y M, ZHAO Y, et al. A Spatial-temporal approach for corrosion prediction in time-varying marine environment[J]. Journal of Loss Prevention in the Process Industries.2020, 66(1):104161.
【15】MELCHERS R E.Effect on marine immersion corrosion of carbon content of low alloy steels[J].Corrosion Science,2003,45(11):2609-2625.
【16】刘恩斌,彭勇,闪从新,等.大落差原油管道投产油顶水过程研究[J].中国安全生产科学技术,2019,15(10):69-74.
【17】宋存永,赵宝芸,王武昌,等.基于OLGA模拟的海上某区块气田生产管线流动分析[J].油气田地面工程,2019,38(S1):66-70.
【18】孙乐园. 地形起伏湿气管道积液与清管数值模拟[D].西安:西安石油大学, 2021.
【19】国家能源局.钢质管道及储罐腐蚀评价标准第2部分:埋地钢质管道内腐蚀直接评价:SY/T 0087.2-2020[S].北京:石油工业出版社,2020.
【20】国家能源局.油田采出水处理用缓蚀剂性能指标及评价方法:SY/T 5273-2014[S].北京:石油工业出版社,2104.
【21】QIN M, LIAO K X, HE G X, et al. Main control factors and prediction model of flow-accelerated CO2/H2S synergistic corrosion for X65 steel[J]. Process Safety and Environmental Protection, 2022,160(1):749-762.
【22】DONG B J,LIU W,CHEN L J,et al.Optimize Ni,Cu,Mo element of low Cr-steel rebars in tropical marine atmosphere environment through two years of corrosion monitoring[J].Cement and Concrete Composites,2022,125:104317.
【23】DONG B J,ZENG D Z,YU Z M,et al.Major corrosion influence factors analysis in the production well of CO2 flooding and the optimization of relative anti-corrosion measures[J].Journal of Petroleum Science and Engineering,2021,200:108052.
【24】国家市场监督管理总局,国家标准化管理委员会.钢质管道内腐蚀控制规范:GB/T 23258-2020[S].北京:中国标准出版社,2020.
【25】黄克勤,吴海洋,贾德庚.基于多元线性回归模型的水质优化研究[J].四川有色金属,2021(4):58-60.
【26】靳文博,李新战,肖荣鸽,等.海洋环境下3C钢腐蚀速度多元非线性回归模型的建立及验证[J].中国海上油气,2019,31(4):171-176.
【27】廖柯熹,赵建华,夏凤,等.L360钢在H2S/CO2共存体系中的腐蚀行为及腐蚀预测模型[J].腐蚀与防护,2020,41(3):16-21.
【2】范婧,刘宁,朱妍,等.气田压裂返排液微涡流混凝处理效果分析[J].油气田环境保护,2019,29(5):31-33,76.
【3】PANDA J N,ORQUERA E Y,MOHANTY A A,et al.Tribo-corrosion inhibition of AISI 4715 steel pipe carrying hydraulic fracturing fluid[J].Tribology International,2021,161:107066.
【4】刘珊珊,高艳龙,郝飞行.输油管道防腐的重要性及措施[J].石化技术,2021,28(9):20-21.
【5】李丹妮.输油管道防腐的重要性及措施分析[J].石化技术,2019,26(5):316-316,333.
【6】VARGAS I T,ALSINA M A,PASTÉN P A,et al.Influence of solid corrosion by-products on the consumption of dissolved oxygen in copper pipes[J].Corrosion Science,2009,51(5):1030-1037.
【7】XUE F,WEI X,DONG J H,et al.Effect of residual dissolved oxygen on the corrosion behavior of low carbon steel in 0.1 M NaHCO3 solution[J].Journal of Materials Science & Technology,2018,34(8):1349-1358.
【8】ARJMAND F,ZHANG L F,WANG J M.Effect of temperature,chloride and dissolved oxygen concentration on the open circuit and transpassive potential values of 316L stainless steel at high-temperature pressurized water[J].Nuclear Engineering and Design,2017,322:215-226.
【9】BEAKET W C,KANG T,SOHN H J,et al.In situ surface enhanced Raman spectroscopic study on the effect of dissolved oxygen on the corrosion film on low carbon steel in 0.01 M NaCl solution[J].Electrochimica Acta,2001,46(15):2321-2325.
【10】COVINO B S,ROSEN M,DRISCOLL T J,et al.The effect of oxygen on the open-circuit passivity of Fe-18Cr[J].Corrosion Science,1986,26(2):95-107.
【11】CÁCERES L,VARGAS T,PARRA M.Study of the variational patterns for corrosion kinetics of carbon steel as a function of dissolved oxygen and NaCl concentration[J].Electrochimica Acta,2009,54(28):7435-7443.
【12】LIN X Q, LIU W, WU F, et al. Effect of O2 on corrosion of 3Cr steel in high temperature and high pressure CO2-O2 environment[J]. Applied Surface Science, 2015, 329(1):104-115.
【13】ZENG H T,YANG Y,ZENG M H,et al.Effect of dissolved oxygen on electrochemical corrosion behavior of 2205 duplex stainless steel in hot concentrated seawater[J].Journal of Materials Science & Technology,2021,66:177-185.
【14】CAI Y K, XU Y M, ZHAO Y, et al. A Spatial-temporal approach for corrosion prediction in time-varying marine environment[J]. Journal of Loss Prevention in the Process Industries.2020, 66(1):104161.
【15】MELCHERS R E.Effect on marine immersion corrosion of carbon content of low alloy steels[J].Corrosion Science,2003,45(11):2609-2625.
【16】刘恩斌,彭勇,闪从新,等.大落差原油管道投产油顶水过程研究[J].中国安全生产科学技术,2019,15(10):69-74.
【17】宋存永,赵宝芸,王武昌,等.基于OLGA模拟的海上某区块气田生产管线流动分析[J].油气田地面工程,2019,38(S1):66-70.
【18】孙乐园. 地形起伏湿气管道积液与清管数值模拟[D].西安:西安石油大学, 2021.
【19】国家能源局.钢质管道及储罐腐蚀评价标准第2部分:埋地钢质管道内腐蚀直接评价:SY/T 0087.2-2020[S].北京:石油工业出版社,2020.
【20】国家能源局.油田采出水处理用缓蚀剂性能指标及评价方法:SY/T 5273-2014[S].北京:石油工业出版社,2104.
【21】QIN M, LIAO K X, HE G X, et al. Main control factors and prediction model of flow-accelerated CO2/H2S synergistic corrosion for X65 steel[J]. Process Safety and Environmental Protection, 2022,160(1):749-762.
【22】DONG B J,LIU W,CHEN L J,et al.Optimize Ni,Cu,Mo element of low Cr-steel rebars in tropical marine atmosphere environment through two years of corrosion monitoring[J].Cement and Concrete Composites,2022,125:104317.
【23】DONG B J,ZENG D Z,YU Z M,et al.Major corrosion influence factors analysis in the production well of CO2 flooding and the optimization of relative anti-corrosion measures[J].Journal of Petroleum Science and Engineering,2021,200:108052.
【24】国家市场监督管理总局,国家标准化管理委员会.钢质管道内腐蚀控制规范:GB/T 23258-2020[S].北京:中国标准出版社,2020.
【25】黄克勤,吴海洋,贾德庚.基于多元线性回归模型的水质优化研究[J].四川有色金属,2021(4):58-60.
【26】靳文博,李新战,肖荣鸽,等.海洋环境下3C钢腐蚀速度多元非线性回归模型的建立及验证[J].中国海上油气,2019,31(4):171-176.
【27】廖柯熹,赵建华,夏凤,等.L360钢在H2S/CO2共存体系中的腐蚀行为及腐蚀预测模型[J].腐蚀与防护,2020,41(3):16-21.
相关信息
