含缺陷陶瓷材料强度预测的研究现状
Research Progress in Strength Prediction of Ceramic Materials with Flaws
摘 要
陶瓷具有轻质、高硬、耐磨等优异性能,但在结构材料领域的实际应用仍极为谨慎,根本原因在于陶瓷的缺陷敏感性及尚不完善的陶瓷失效预测理论。介绍了陶瓷制备过程中常见的缺陷,分析了陶瓷强度随机分布的物理本质,综述了缺陷作用下陶瓷强度预测的研究现状;提出未来可综合运用无损检测、原位测试和计算机模拟技术,探究缺陷致裂机制及陶瓷强度响应定量规律,同时关注在实际服役环境(疲劳、热冲击等)下缺陷对陶瓷强度的影响。
强度预测
缺陷
统计
定量
ceramic
strength prediction
flaw
statistics
quantitative
Abstract
Ceramics have numerous excellent properties such as low density, high hardness and wear resistance, but their practical applications in the structural materials field are still extremely cautious. The fundamental reasons are the flaw sensitivity of ceramics and the imperfect theory of ceramic failure prediction. The common flaws in the process of ceramic preparation are introduced, and the physical nature of the random distribution of ceramic strength is analyzed, and then the research status of strength prediction in ceramics under the action of flaws is summarized. It is pointed out that non-destructive testing, in-situ testing and computer simulation technology could be comprehensively used in the future to explore the mechanism of flaw inducing cracking and the quantitative law of ceramic-strength response, and meanwhile attention should be paid to the influence of flaws on ceramic-strength in the actual service environment(fatigue, thermal shock, etc.).
中图分类号 TB321 DOI 10.11973/jxgccl202310001
所属栏目 综述
基金项目 中国博士后科学基金第71批面上资助项目(2022M713216);江苏省自然科学基金资助项目(BK20201040);江苏省先进结构材料与应用技术重点实验室开放基金资助项目(ASMA202108);深圳职业技术学院博士后基金资助项目(4103-6021330011K0)
收稿日期 2022/8/22
修改稿日期 2023/8/3
网络出版日期
作者单位点击查看
联系人作者周鹏副教授
备注王安哲(1990-),男,安徽滁州人,副教授,博士
引用该论文: WANG Anzhe,WANG Shuai,ZHAO Xinyuan,ZHANG Jie,CHENG Yehong,ZHOU Peng. Research Progress in Strength Prediction of Ceramic Materials with Flaws[J]. Materials for mechancial engineering, 2023, 47(10): 1～8
王安哲,王帅,赵欣源,张洁,程业红,周鹏. 含缺陷陶瓷材料强度预测的研究现状[J]. 机械工程材料, 2023, 47(10): 1～8
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【19】TAKEO K,AOKI Y,OSADA T,et al.Finite element analysis of the size effect on ceramic strength[J].Materials,2019,12(18):2885.
【20】NAKAMURA S,TANAKA S,KATO Z,et al.Strength-processing defects relationship based on micrographic analysis and fracture mechanics in alumina ceramics[J].Journal of the American Ceramic Society,2009,92(3):688-693.
【21】COOK R F,DELRIO F W.Determination of ceramic flaw populations from component strengths[J].Journal of the American Ceramic Society,2019,102(8):4794-4808.
【22】HOGAN J D,FARBANIEC L,SANO T,et al.The effects of defects on the uniaxial compressive strength and failure of an advanced ceramic[J].Acta Materialia,2016,102:263-272.
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【24】LANGE F F.Fracture mechanics and microstructural design[M]//BRADT R C,HASSELMAN D P H,LANGE F F.Crack Growth and Microstructure.Boston,MA:Springer US,1978:799-819.
【25】IRWIN G R.Crack-extension force for a part-through crack in a plate[J].Journal of Applied Mechanics,1962,29(4):651-654.
【26】SMITH F W,ALAVI M J.Stress intensity factors for a penny shaped crack in a half space[J].Engineering Fracture Mechanics,1971,3(3):241-254.
【27】STONESIFER R B,BRUST F W,LEIS B N.Mixed-mode stress intensity factors for interacting semi-elliptical surface cracks in a plate[J].Engineering Fracture Mechanics,1993,45(3):357-380.
【28】KOBAYASHI A S,POLVANICH N,EMERY A F,et al.Surface flaws in a plate in bending[C]//Society of Engineering Science,Annual Meeting.Austin, Texas:[s.n.],1975:343-352.
【29】KATHIRESAN K.Three-dimensional linear elastic fracture mechanics analysis by a displacement hybrid finite element model[D].Atlanta:Georgia Institute of Technology,1976.
【30】RAJU I S,NEWMAN J C Jr.Improved stress-intensity factors for semi-elliptical surface cracks in finite-thickness plates[C]//The 4th International Conference on Structural Mechanics in Reactor Technology.San Francisco,CA:NASA,1977.
【31】RAJU I S,NEWMAN J C Jr.Stress-intensity factors for a wide range of semi-elliptical surface cracks in finite-thickness plates[J].Engineering Fracture Mechanics,1979,11(4):817-829.
【32】NEWMAN J C Jr,RAJU I S.An empirical stress-intensity factor equation for the surface crack[J].Engineering Fracture Mechanics,1981,15(1/2):185-192.
【33】STROBL S,SUPANCIC P,LUBE T,et al.Surface crack in tension or in bending:A reassessment of the Newman and Raju formula in respect to fracture toughness measurements in brittle materials[J].Journal of the European Ceramic Society,2012,32(8):1491-1501.
【34】YUKITAKA M,MASAHIRO E.Quantitative evaluation of fatigue strength of metals containing various small defects or cracks[J].Engineering Fracture Mechanics,1983,17(1):1-15.
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【36】SATO N,TAKAHASHI K.Evaluation of fracture strength of ceramics containing small surface defects introduced by focused ion beam[J].Materials,2018,11(3):457.
【37】WANG A,HU P,ZHAO X,et al.Modelling and experimental investigation of pore-like flaw-strength response in structural ceramics[J].Ceramics International,2020,46(10):14431-14438.
【38】GÓMEZ F J,GUINEA G V,ELICES M.Failure criteria for linear elastic materials with U-notches[J].International Journal of Fracture,2006,141(1):99-113.
【39】YANG S G,ZHANG C G,ZHANG X C.Notch radius effect on fracture toughness of ceramics pertinent to grain size[J].Journal of the European Ceramic Society,2020,40(12):4217-4223.
【40】ZHAO X Y,WANG A Z,CHEN Y Y,et al.Quantitative strength prediction of advanced ceramics with regular/irregular flaws in I-mode failure condition[J].Ceramics International,2021,47(22):31527-31535.
【41】ERDOGAN F,SIH G C.On the crack extension in plates under plane loading and transverse shear[J].Journal of Basic Engineering,1963,85(4):519-525.
【42】PETROVIC J J,MENDIRATTA M G.Mixed-mode fracture from controlled surface flaws in hot-pressed Si3N4[J].Journal of the American Ceramic Society,1976,59(3/4):163-167.
【43】FREIMAN S W,GONZALEZ A C,MECHOLSKY J J.Mixed-mode fracture in soda-lime glass[J].Journal of the American Ceramic Society,1979,62(3/4):206-208.
【44】WANG A Z,ZHAO X Y,HUANG M X,et al.A quantitative study of flaw/strength response in ultra-high temperature ceramics based on femtosecond laser method[J].Theoretical and Applied Fracture Mechanics,2020,110:102775.
【45】TANIGUCHI Y,KITAZUMI J,YAMADA T.Bending strength analysis of ceramics based on the statistical theory of stress and fracture location[J].Journal of the Society of Materials Science,Japan,1989,38(430):777-782.
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