扫一扫 加微信
首页 > 期刊论文 > 论文摘要
气雾化法制备3D打印金属粉末的工艺研究进展
          
Research Progress on Preparation Process of 3D Printing Metal Powder by Gas Atomization

摘    要
气雾化法制备的金属粉末粒径小,成分均匀,球形度高,流动性好,该方法已成为3D打印球形金属粉末的主要制备方法。然而,气雾化是一个多相流相互耦合作用的复杂过程,细微因素的改变可能导致粉末特性的改变,而粉末特性对3D打印件性能具有决定性的影响。综述了气雾化过程中金属液过热度、气液流量、雾化介质种类、雾化气体压力和温度、雾化器喷嘴构型和导液管几何结构等对粉末特性的影响规律,并对3D打印金属粉末材料及制备技术的发展方向进行了展望。
标    签 气雾化   3D打印   金属液   雾化介质   导液管   gas atomization   3D printing   molten metal   atomization medium   delivery tube  
 
Abstract
The metal powder prepared by gas atomization has small particle size, uniform composition, high sphericity and good fluidity, and the method has become the main preparation method of 3D printing spherical metal powder. However, gas atomization is a complex process of multi-phase flow interaction, and the change of subtle factors may lead to the change of powder characteristics, which has a decisive impact on the performance of 3D printed parts. The effects of metal superheat, gas-liquid flow rate, atomizing medium type, atomizing gas pressure and temperature, atomizer nozzle configuration and delivery tube geometry in the process of gas atomization on powder characteristics are reviewed. The development direction of 3D printing metal powder materials and preparation technology is also prospected.

中图分类号 TF123   DOI 10.11973/jxgccl202311015

 
  中国光学期刊网论文下载说明


所属栏目 专题报道(增材制造)

基金项目

收稿日期 2023/3/21

修改稿日期 2023/10/9

网络出版日期

作者单位点击查看

备注汤鹏君(1991-),甘肃临洮人,工程师,硕士

引用该论文: TANG Pengjun,REN Zhezheng,YANG Keyong,MA Qian,ZHANG Jing,YANG Xiaoyan,ZHUANG Yuru,HUO Wensheng. Research Progress on Preparation Process of 3D Printing Metal Powder by Gas Atomization[J]. Materials for mechancial engineering, 2023, 47(11): 87~95
汤鹏君,任哲峥,杨克勇,马骞,张静,杨晓艳,庄玉茹,霍文生. 气雾化法制备3D打印金属粉末的工艺研究进展[J]. 机械工程材料, 2023, 47(11): 87~95


论文评价
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
分享论文
分享到新浪微博 分享到腾讯微博 分享到人人网 分享到 Google Reader 分享到百度搜藏分享到Twitter

参考文献
【1】李瑞锋,李客,周伟召.激光金属3D打印技术的研究进展[J].粘接,2022,49(7):98-105. LI R F,LI K,ZHOU W Z.Research progress of laser metal 3D printing technology[J].Adhesion,2022,49(7):98-105.
 
【2】孟伟.3D打印技术及应用趋势分析[J].科技创新与应用,2021(11):146-148. MENG W.3D printing technology and its application trend analysis[J].Technology Innovation and Application,2021(11):146-148.
 
【3】王超,陈继飞,冯韬,等.3D打印技术发展及其耗材应用进展[J].中国铸造装备与技术,2021,56(6):38-44. WANG C,CHEN J F,FENG T,et al.Development of 3D printing technology and application progress of consumables[J].China Foundry Machinery & Technology,2021,56(6):38-44.
 
【4】LI N,HUANG S,ZHANG G D,et al.Progress in additive manufacturing on new materials:A review[J].Journal of Materials Science & Technology,2019,35(2):242-269.
 
【5】张国庆,刘娜,李周.高性能金属材料雾化与成形技术研究进展[J].航空材料学报,2020,40(3):95-109. ZHANG G Q,LIU N,LI Z.Research progress of atomisation and forming technology of high performance metallic materials[J].Journal of Aeronautical Materials,2020,40(3):95-109.
 
【6】许德,高华兵,董涛,等.增材制造用金属粉末研究进展[J].中国有色金属学报,2021,31(2):245-257. XU D,GAO H B,DONG T,et al.Research progress of metal powder for additive manufacturing[J].The Chinese Journal of Nonferrous Metals,2021,31(2):245-257.
 
【7】YAO X X,LI J Y,WANG Y F,et al.Numerical simulation of powder effect on solidification in directed energy deposition additive manufacturing[J].Transactions of Nonferrous Metals Society of China,2021,31(9):2871-2884.
 
【8】张雪良,陶宇,贾建,等.气体雾化制粉技术研究综述[J].粉末冶金工业,2022,32(3):96-106. ZHANG X L,TAO Y,JIA J,et al.A review of research on powder prepared by gas atomization[J].Powder Metallurgy Industry,2022,32(3):96-106.
 
【9】冯凯,李丹明,张凯锋,等.球形TC4合金粉末的制备、表征及雾化机理[J].中国有色金属学报,2020,30(7):1594-1601. FENG K,LI D M,ZHANG K F,et al.Preparation,characterization and atomization mechanism of spherical TC4 alloyed powder[J].The Chinese Journal of Nonferrous Metals,2020,30(7):1594-1601.
 
【10】张艳红,董兵斌.气雾化法制备3D打印金属粉末的方法研究[J].机械研究与应用,2016,29(2):203-205. ZHANG Y H,DONG B B.Study on the method of gas atomization for production of 3D printing metal powders[J].Mechanical Research & Application,2016,29(2):203-205.
 
【11】吴文恒,王涛,范玎.增材制造用球形金属粉末主要制备技术的研究进展[J].机械工程材料,2021,45(11):76-83. WU W H,WANG T,FAN D.Research progress on main preparation technologies of spherical metal powder for additive manufacturing[J].Materials for Mechanical Engineering,2021,45(11):76-83.
 
【12】关书文,刘世昌,时坚,等.气雾化制备金属粉末的研究进展及展望[J].铸造,2022,71(2):136-142. GUAN S W,LIU S C,SHI J,et al.Research progress and prospect of metal powder preparation by gas atomization[J].Foundry,2022,71(2):136-142.
 
【13】刘再西,卢德宏,王长军,等.气雾化参数对SLM用1720 MPa级马氏体时效钢粉末特性的影响[J].金属热处理,2022,47(9):54-59. LIU Z X,LU D H,WANG C J,et al.Effect of gas atomization parameters on powder characteristics of 1720 MPa maraging steel for SLM[J].Heat Treatment of Metals,2022,47(9):54-59.
 
【14】欧阳鸿武,陈欣,余文焘,等.紧耦合气雾化制粉中熔体过热度对雾化模式和粉末粒度的影响[J].稀有金属,2006,30(增刊1):84-88. OUYANG H W,CHEN X,YU W T,et al.Effect of melt superheat on powder particle size in close-coupled gas atomization[J].Chinese Journal of Rare Metals,2006,30(S1):84-88.
 
【15】王轶,郑晶,贾志华.气雾化制备Pd-Ag-Cu粉末钎料的研究[J].贵金属,2020,41(增刊1):64-67. WANG Y,ZHENG J,JIA Z H.Preparation of Pd-Ag-Cu Powder solder by gas atomization[J].Precious Metals,2020,41(S1):64-67.
 
【16】谢波.EIGA雾化法制备激光3D打印用TC4合金粉末工艺研究[J].钢铁钒钛,2019,40(3):7-12. XIE B.Preparation of TC4 alloy powders used for laser 3D printing via EIGA method[J].Iron Steel Vanadium Titanium,2019,40(3):7-12.
 
【17】DA SILVA F C,DE LIMA M L,COLOMBO G F.Evaluation of a mathematical model based on lubanska equation to predict particle size for close-coupled gas atomization of 316L stainless steel[J].Materials Research,2022,25:20210364.
 
【18】GLASSER L.Volume-based thermodynamics of organic liquids:Surface tension and the Eötvös equation[J].The Journal of Chemical Thermodynamics,2021,157:106391.
 
【19】GROSSE A V.The viscosity of liquid metals and an empirical relationship between their activation energy of viscosity and their melting points[J].Journal of Inorganic and Nuclear Chemistry,1961,23(3/4):333-339.
 
【20】MOUSAVI M,DOLATABADI A.Numerical study of the effect of gas-to-liquid ratio on the internal and external flows of effervescent atomizers[J].Transactions of the Canadian Society for Mechanical Engineering,2018,42(4):444-456.
 
【21】RIDOLFI M R,FOLGARAIT P.Numerical modeling of secondary breakup in molten metals gas-atomization using dimensionless analysis[J].International Journal of Multiphase Flow,2020,132:103431.
 
【22】ZOU H P,XIAO Z Y.Pre-breakup mechanism of free-fall nozzle in electrode induction melting gas atomization[J].Materials Today Communications,2021,29:102778.
 
【23】VNAL A.Effect of processing variables on particle size in gas atomization of rapidly solidified aluminium powders[J].Materials Science and Technology,1987,3(12):1029-1039.
 
【24】RICOU F P,SPALDING D B.Measurements of entrainment by axisymmetrical turbulent jets[J].Journal of Fluid Mechanics,1961,11(1):21-32.
 
【25】LI X G,FRITSCHING U.Process modeling pressure-swirl-gas-atomization for metal powder production[J].Journal of Materials Processing Technology,2017,239:1-17.
 
【26】XU L H,ZHOU X L,LI J H,et al.Numerical simulations of molten breakup behaviors of a de laval-type nozzle,and the effects of atomization parameters on particle size distribution[J].Processes,2020,8(9):1027.
 
【27】ZHENG M Y,ZHANG S M,HU Q A,et al.A novel crucible-less inert gas atomisation method of producing titanium powder for additive manufacturing[J].Powder Metallurgy,2019,62(1):15-21.
 
【28】许天旱,王宇,黄敏.雾化介质对SnAgCu系无铅焊锡雾化粉末特性的影响[J].材料导报,2006,20(增刊2):351-353. XU T H,WANG Y,HUANG M.Influences of atomizing medium on the properties of free-lead solder powders of Sn-Ag-Cu system[J].Materials Review,2006,20(S2):351-353.
 
【29】NICHIPORENKO O S,NAIDA Y I.Fashioning the shape of sprayed powder particles[J].Soviet Powder Metallurgy and Metal Ceramics,1968,7(10):753-755.
 
【30】FANG P J,XU Y,LI X G,et al.Influence of atomizing gas and cooling rate on solidification characterization of nickel-based superalloy powders[J].Rare Metal Materials and Engineering,2018,47(2):423-430.
 
【31】张强,郑亮,许文勇,等.氩气雾化镍基粉末高温合金及粉末特性研究进展[J].粉末冶金技术,2022,40(5):387-400. ZHANG Q,ZHENG L,XU W Y,et al.Research progress of Ni-based powder superalloy atomized by argon and its powder characteristics[J].Powder Metallurgy Technology,2022,40(5):387-400.
 
【32】李响,曾克里,何鹏江,等.雾化压力对选区激光熔化用Inconel 625合金粉末粒度与形貌的影响[J].粉末冶金材料科学与工程,2019,24(4):374-378. LI X,ZENG K L,HE P J,et al.Effect of atomization pressure on particle size and morphology of Inconel 625 alloy powder for selective laser melting[J].Materials Science and Engineering of Powder Metallurgy,2019,24(4):374-378.
 
【33】郭快快,商硕,陈进,等.数值模拟雾化气压对GH4169合金粉末粒径的影响[J].东北大学学报(自然科学版),2020,41(6):807-811. GUO K K,SHANG S,CHEN J,et al.Numerical simulation of influence of atomization pressure on particle size of GH4169 alloy powders[J].Journal of Northeastern University (Natural Science),2020,41(6):807-811.
 
【34】关书文,刘世昌,时坚,等.气雾化压力对粉末粒径的影响[J].铸造,2022,71(7):814-820. GUAN S W,LIU S C,SHI J,et al.Effect of gas pressure on powder particle size[J].Foundry,2022,71(7):814-820.
 
【35】赫新宇,黎兴刚,黄禹赫,等.气体雾化制粉工艺中基于气体整流的卫星粉控制技术[J].粉末冶金技术,2022,40(4):302-317. HE X Y,LI X G,HUANG Y H,et al.Satellite-particle control technique based on gas-flow-regulation during gas atomization process[J].Powder Metallurgy Technology,2022,40(4):302-317.
 
【36】刘杨,王悦,许文勇,等.基于CFD技术的气雾化卫星粉末形成和抑制的模拟分析方法:112199902B[P].2022-11-22. LIU Y,WANG Y,XU W Y,et al.CFD technology-based simulation analysis method for formation and inhibition of gas atomization satellite powder:112199902B[P].2022-11-22.
 
【37】WANG P,LI J,WANG X,et al.Impact mechanism of gas temperature in metal powder production via gas atomization[J].Chinese Physics B,2021,30(5):054702.
 
【38】王长军,刘雨,曹呈祥,等.增材制造用气雾化制粉工艺数值模拟及机理分析[J].粉末冶金工业,2021,31(4):22-28. WANG C J,LIU Y,CAO C X,et al.Numerical simulation and mechanism analysis of gas atomized pulverizing process for additive manufacturing[J].Powder Metallurgy Industry,2021,31(4):22-28.
 
【39】王博亚.增材制造用18Ni300粉末的紧耦合气雾化制备技术研究[D].北京:机械科学研究总院,2019. WANG B Y.Study on preparation technology of 18Ni300 powder for additive manufacturing by close coupling gas atomization[D].Beijing:China Academy of Machinery Science and Technology,2019.
 
【40】陈莹莹,肖志瑜,李上奎,等.3D打印用金属粉末的制备技术及其研究进展[J].粉末冶金工业,2018,28(4):56-61. CHEN Y Y,XIAO Z Y,LI S K,et al.Research progress on the preparation methods of metal powder for 3D printing[J].Powder Metallurgy Industry,2018,28(4):56-61.
 
【41】王来稳,于建宾,马渭奎,等.气雾化制粉用小尺寸氧化锆质喷嘴的制备和性能研究[J].粉末冶金工业,2022,32(3):63-67. WANG L W,YU J B,MA W K,et al.Study on preparation and performance of small-size ZrO2 nozzle for powder production by gas atomization[J].Powder Metallurgy Industry,2022,32(3):63-67.
 
【42】徐良辉,周香林,李景昊,等.基于回流区特性的气雾化喷嘴设计及流场结构模拟[J].热喷涂技术,2019,11(3):30-37. XU L H,ZHOU X L,LI J H,et al.Design of atomizing nozzle and simulation of its flow field structure[J].Thermal Spray Technology,2019,11(3):30-37.
 
【43】夏敏,汪鹏,张晓虎,等.电极感应熔化气雾化法制备高温合金粉末中非限制式喷嘴的结构优化设计[J].粉末冶金技术,2019,37(4):288-297. XIA M,WANG P,ZHANG X H,et al.Optimum structure design of free-fall nozzle in preparation process of superalloy powders by electrode induction gas atomization technology[J].Powder Metallurgy Technology,2019,37(4):288-297.
 
【44】LI X G,ZHU Q,SHU S,et al.Fine spherical powder production during gas atomization of pressurized melts through melt nozzles with a small inner diameter[J].Powder Technology,2019,356:759-768.
 
【45】LIU C,LI X,SHU S,et al.Numerical investigation on flow process of liquid metals in melt delivery nozzle during gas atomization process for fine metal powder production[J].Transactions of Nonferrous Metals Society of China,2021,31(10):3192-3204.
 
【46】张梦醒,王长军,陈清明,等.气雾化参数对PH13-8Mo钢粉末特性的影响[J].金属热处理,2019,44(12):112-115. ZHANG M X,WANG C J,CHEN Q M,et al.Effects of processing parameters of gas atomization on characteristics of PH13-8Mo steel powders[J].Heat Treatment of Metals,2019,44(12):112-115.
 
【47】GAO C F,XIAO Z Y,ZOU H P,et al.Characterization of spherical AlSi10Mg Powder produced by double-nozzle gas atomization using different parameters[J].Transactions of Nonferrous Metals Society of China,2019,29(2):374-384.
 
【48】LI X Y,DU J J,WANG L C,et al.Effects of different nozzle materials on atomization results via CFD simulation[J].Chinese Journal of Chemical Engineering,2020,28(2):362-368.
 
【49】郭快快,刘常升,董欢欢,等.导管伸出长度对气雾化制备TC4粉末特性的影响[J].东北大学学报(自然科学版),2018,39(6):797-802. GUO K K,LIU C S,DONG H H,et al.Effect of extension length of catheter on properties of TC4 powder prepared by electrode induction melting gas atomization[J].Journal of Northeastern University (Natural Science),2018,39(6):797-802.
 
【50】ZHANG M,ZHANG Z M,ZHANG Y Q,et al.Effects of gas flow field on clogging phenomenon in close-coupled vortical loop slit gas atomization[J].Transactions of Nanjing University of Aeronautics and Astronautics,2021,38(6):1003-1019.
 
【51】THOMPSON J S,HASSAN O,ROLLAND S A,et al.The identification of an accurate simulation approach to predict the effect of operational parameters on the particle size distribution (PSD) of powders produced by an industrial close-coupled gas atomiser[J].Powder Technology,2016,291:75-85.
 
【52】王军峰,夏敏,吴嘉伦,等.真空感应熔炼气体雾化过程中钢包喷嘴堵塞:导流管几何形状的影响[J].稀有金属材料与工程,2022,51(9):3214-3222. WANG J F,XIA M,WU J L,et al.Ladle nozzle clogging in vacuum induction melting gas atomization:Influence of delivery-tube geometry[J].Rare Metal Materials and Engineering,2022,51(9):3214-3222.
 
【53】李洪喜.超声激振喷嘴雾化数值模拟研究[D].太原:太原理工大学,2018. LI H X.Numerical simulation of atomization of ultrasonic excited nozzle[D].Taiyuan:Taiyuan University of Technology,2018.
 
【54】徐金鑫,陈超越,沈鹭宇,等.层流气体雾化制粉工艺粉末形貌及雾化机理[J].物理学报,2021,70(14):134-148. XU J X,CHEN C Y,SHEN L Y,et al.Atomization mechanism and powder morphology in laminar flow gas atomization[J].Acta Physica Sinica,2021,70(14):134-148.
 
相关信息
   标题 相关频次
 涂丝型聚氯乙烯膜-硫酸沙丁胺醇电极的研制与应用
 3
 1,2-萘醌-4-磺酸钠分光光度法测定药品中赖氨酸
 2
 3D打印18Ni300模具钢的显微组织及力学性能
 2
 3D打印陶瓷材料的成型及研究进展
 2
 3D打印用金属粉末球形度分析方法
 2
 MAK-04型粘弹谱仪对电流变体动态力学性能的测试
 2
 TiO2抗菌涂层制备方法的研究进展
 2
 γ-氨基丁酸碳糊电极电位法测定γ-氨基丁酸含量
 2
 采用最大特征值筛选的配电变压器状态评估实用方法
 2
 大口径架空引水钢管的防腐蚀制作
 2
 高效液相色谱-串联质谱法测定香肠中硝基呋喃代谢物
 2
 高效液相色谱法测定3D打印用塑料线材热熔时挥发的醛酮类化合物
 2
 工艺参数对热塑性聚氨酯改性聚甲醛塑料在盐酸中催化分解率的影响
 2
 固相含量对单螺杆挤出式3D打印PLZT陶瓷浆料流动性能的影响
 2
 光敏树脂和光固化3D打印技术的发展及应用
 2
 活化处理对钛合金化学镀镍层性能的影响
 2
 基于熔融沉积制造建筑3D打印效率的关键影响因素
 2
 加压渗透对3D打印氧化铝陶瓷性能的影响
 2
 简单包覆改性LiMn2O4正极材料在高温下的电化学性能
 2
 舰船艉轴架电弧熔丝3D打印用金属型药芯丝材的研制
 2
 聚脲涂层的耐酸、碱、盐腐蚀试验及结果
 2
 亮丽春红分子印迹聚吡咯材料的制备及应用
 2
 毛细管柱气相色谱法测定小麦粉中过氧化苯甲酰
 2
 某镀锡钢板罩式退火后产生白色亮带的原因
 2
 热处理对3D打印钛合金耐蚀性的影响
 2
 碳量子点/金属有机骨架材料修饰玻碳电极用于双酚A的电化学检测
 2
 梯度过渡层对异质树脂材料并联结构拉伸强度和延性的影响
 2
 应用9-(2-羟基乙氧甲基)鸟嘌呤试剂紫外分光光度法测定硼
 2
 油气田中抑制CO2腐蚀缓蚀剂的应用及其研究进展
 2
 增材制造用金属粉末材料的关键影响因素分析
 2