Design of magnetic flux leakage detection system for oil well tubing defects
摘 要
为实现在役抽油管表面和近表面缺陷的高精度检测,基于漏磁检测机理,结合多通道数据同步采集技术,设计了一款可检测不同类型抽油管缺陷的检测系统。该系统采用阵列差分式传感器布局及相应的信号调理电路,首先通过变步长LMS (最小均方算法)自适应滤波与双传感器差分结合算法对漏磁信号进行优化,然后使用自适应阈值缺陷识别与定位算法对抽油管杆体的缺陷进行识别和定位,最后基于QT程序开发框架设计上位机系统并将计算结果展现在上位机中。试验结果表明,该系统可有效检测出油管缺陷位置及数量,其缺陷检测平均误差在5%以内。
Abstract
In order to achieve high-precision detection of surface and near surface defects in in-service oil well tubing, a detection system that can detect different types of oil well tubing defects was designed based on magnetic flux leakage detection mechanism and multi-channel data synchronization acquisition technology. The system adopted an array differential sensor layout and corresponding signal conditioning circuit. Firstly, the magnetic flux leakage signal was optimized through variable step size LMS (minimum mean square algorithm) adaptive filtering and dual sensor differential combination algorithm. Then, the adaptive threshold defect recognition and positioning algorithm was used to identify and locate the defects of the oil well rod body. Finally, the upper computer system was designed based on QT and the calculation results were presented in the upper computer. The experimental results showed that the system can effectively detect the location and quantity of oil pipe defects, and the average error of defect detection was within 5%.
中图分类号 TG115.28 DOI 10.11973/wsjc202312014
所属栏目 仪器研制
基金项目 国家自然科学基金青年基金资助项目(52007198)
收稿日期 2023/4/25
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联系人作者任旭虎(rxh@upc.edu.cn)
备注汪卫众(1998-),男,硕士研究生,主要研究方向为智能信息处理、管道无损检测
引用该论文: WANG Weizhong,REN Xuhu,LIU Tong,WANG Zhimin,YANG Yingying. Design of magnetic flux leakage detection system for oil well tubing defects[J]. Nondestructive Testing, 2023, 45(12): 74~80
汪卫众,任旭虎,刘通,王智敏,杨莹莹. 抽油管缺陷漏磁检测系统设计[J]. 无损检测, 2023, 45(12): 74~80
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【2】胡孝刚, 王荣彪, 柯新月, 等.油井管漏磁检测的复合磁化器轻量化方法[J].无损检测, 2020, 42(5):47-51.
【3】王瑞强, 吕拴录."π"形管道点焊工装焊疤部位的磁粉检测[J].无损检测, 2022, 44(12):54-57.
【4】李玉坤, 周鹏, 费凡, 等.基于超声检测的变形管道维抢修评价方法[J].无损检测, 2023, 45(3):84-90.
【5】范效礼, 苗锐, 李强, 等.油气长输管道管体损伤的高速涡流磁场检测[J].无损检测, 2023, 45(3):72-77.
【6】耿浩, 夏浩, 王国庆.高速漏磁检测过程中管道内外壁缺陷定位方法研究[J].仪器仪表学报, 2022, 43(4):70-78.
【7】耿浩, 杨理践, 项行鸿.钢管高速漏磁信号检测与分析[J].仪表技术与传感器, 2021(11):88-93.
【8】杨志军, 周元培, 李云辉, 等.短接小径管的漏磁检测[J].无损检测, 2020, 42(5):1-4.
【9】GONG W D, YANG T, GUO L T.Magnetic flux leakage detection method by the arrays consisted of three-dimensional hall sensor for rail top surface cracks[J].Ferroelectrics, 2022, 597(1):52-64.
【10】戴光, 吴忠义, 朱祥军, 等.管道内外壁缺陷的漏磁检测[J].无损检测, 2018, 40(3):19-23.
【11】巩文东, 杨涛, 连超, 等.基于三维霍尔传感器的阵列式漏磁检测方法[J].传感器与微系统, 2020, 39(10):115-118.
【12】DURAI M, PENG C C, LAN C W, et al.Analysis of leakage in a sustainable water pipeline based on a magnetic flux leakage technique[J].Sustainability, 2022, 14(19):11853.
【13】张雪伟, 陈金忠, 康小伟, 等.油气管道划痕非饱和漏磁检测与识别[J].石油机械, 2022, 50(3):132-138.
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