Microstructure, Properties and Surface Residual Stress of 6061 Aluminum Alloy Thick Plates after Solution Treatment for Different Times
摘 要
采用拉伸试验、硬度和残余应力测试等方法研究了固溶保温时间对6061铝合金中厚板力学性能和表面残余应力的影响; 采用光学显微镜、透射电镜、X射线衍射仪对其组织和织构进行观察分析; 在单滑移晶体塑性模型基础上, 以Schmidt因子为桥梁计算分析了板材织构组态对力学性能和残余应力的影响规律。结果表明: 固溶时间从2 h延长到4 h, 该中厚板在厚度方向的组织更加均匀, 表层和心部各织构的取向密度差异更小, 厚度方向的力学性能更均匀, 表面残余应力更小; 固溶保温时间导致淬火残余应力变化原因是固溶保温会影响织构变化, 从而引起Schmidt因子加权平均值的变化。
Abstract
Effects of solution treatment time on mechanical properties and surface residual stress of 6061 thick aluminum alloy plates were investigated by tensile, hardness and residual stress tests. The microstructure and crystallographic texture of 6061 aluminum alloy plates were observed and analyzed by optical microscopy, transmission electron microscopy and X-ray diffraction. Then the influence of crystallographic texture on mechanical properties and residual stress distribution were analyzed with the Schmidt factor based on single slip crystal plasticity model. The results show when the solution treatment time prolonged from 2 h to 4 h, the microstructure and the mechanical properties along thickness became more homogeneous, the orientation density difference between surface and core, and residual stress were smaller. The difference of residual stress of the plate is ascribed to evolution of crystallographic texture, which associated with solution treatment time. That causes change of the weighted mean value of Schmidt factor.
中图分类号 TG146.4
所属栏目 材料性能及其应用
基金项目 国家重点基础研究发展计划“973”项目(2012CB619500)
收稿日期 2013/2/28
修改稿日期 2014/2/16
网络出版日期
作者单位点击查看
备注李美春(1987-), 女, 湖南娄底人, 硕士研究生。
引用该论文: LI Mei-chun,DENG Yun-lai,TANG Jian-guo,WAN Li,ZHANG Xin-ming. Microstructure, Properties and Surface Residual Stress of 6061 Aluminum Alloy Thick Plates after Solution Treatment for Different Times[J]. Materials for mechancial engineering, 2014, 38(4): 39~45
李美春,邓运来,唐建国,万里,张新明. 不同时间固溶后6061铝合金中厚板的组织、性能及表面残余应力[J]. 机械工程材料, 2014, 38(4): 39~45
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【3】NOYAN I C, COHEN J B . Residual stress[M].United States: Springer-Verlag, New York Inc,1986:220-230.
【4】WALKER D M, HOM R Y. Residual stress analysis of aircraft aluminum forgings[J].Advanced Materials & Processes,2002,160(6):57-60.
【5】ROBINSON J S, TANNER D A. Reducing residual stress in 7050 aluminum alloy die forgings by heat treatment [J].Journal of Engineering Materials and Technology,2008,130:1-8.
【6】KOC M, CULP J, ALTAN T. Prediction of residual stresses in quenched aluminum blocks and their reduction through cold working processes [J].Journal of Materials Processing Technology,2006,174(1/3):342-354.
【7】LADOS D A, APELIAN D, WANG L. Minimization of residual stress in heat-treated Al-Si-Mg cast alloysusing uphill quenching: mechanisms and effects on static and dynamic properties[J].Materials Science and Engineering: A,2010,527:3159-3165.
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【9】LEE S H, SAITO Y, SAKAI T, et al. Microstructures and mechanical properties of 6061 aluminum alloy processed by accumulative roll-bonding[J].Materials Science and Engineering: A,2002,325:228-235.
【10】李卫超,邹勇志,曾建民.固溶温度和时间对ZL114A合金组织的影响[J].机械工程材料,2008,32(11):25-27.
【11】LIAO Kai, JING Xin-xing, ZHOU Ya, et al. Research of micromechanism on residual stress in aluminum alloy thick plate[J].Advanced Materials Research,2010,146/147:233-237.
【12】GJESTLAND H, LOHNE O, RYUM N. The effect of quenching on recrystallization after hot working[J].Metallurgical Transactions: A,1978,9(11):1982-1983.
【13】BUNGE H J. Mathematische methoden der texturanalyse[M].Berlin: Akademie-Verlag,1969.
【14】TANG J G, ZHANG X M, DENG Y L, et al. Texture decomposition with particle swarm optimization method[J].Computational Materials Science,2006,38(2):395-399.
【15】唐建国,张新明,徐敏,等.3104铝合金热粗轧板的织构梯度及其热压缩变形后退火织构演变的影响[J].中国有色金属学报,2012,32(10):1932-1940.
【16】邓运来,张新明,刘瑛,等.几何因素与摩擦耦合对高纯铝箔剪切织构的影响[J].中国有色金属学报,2002,12(4):634-638.
【17】ORSUND R, NES E. Effect of particles on recrystallization textures in aluminium-manganese alloys[J].Scripta Metallurgic,1988,22:665-669.
【18】ENGLER O, KONG X W, LUCKE K. Recrystallisation textures of particle containing Al-Cu and Al-Mn single crystals[J].Acta Materialia,2001,49(8):1701-1715.
【19】HUMPHREYS F J, HATHERLY M. Recrystallization and related annnealing phenomena[M].Oxford, New York: Pergamon,1996:235-266.
【20】龚海,吴运新,廖凯.不同淬火工艺对7075铝合金厚板残余应力的影响[J].中南大学学报: 自然科学版,2010,41(4):1354-1359.
【21】HOSSAIN S, DAYMOND M R, TRUMAN C E, et al. Prediction and measurement of residual stresses in quenched stainless-steel Spheres[J].Materials Science and Engineering: A,2004,373:339-349.
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【23】REID C N. Deformation geometry for materials scientists [M].Oxford, New York: Pergamon Press,1973.
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