Microstructure and Composition of Graded Cemented Carbide with Cubic Carbide Free Layer Prepared by Raw Materials without Nitrogen
摘 要
采用不含氮的硬质合金原料, 在梯度烧结工艺前添加一步微压氮化烧结(氮气分压为0.5 kPa)工艺, 然后于1 420,1 450,1 480 ℃下烧结1 h制备了脱β层梯度硬质合金; 另在无微压烧结工艺下制备了均质结构硬质合金; 分别采用SEM、XRD及EDS等分析了合金的组织、相组成及成分分布。结果表明: 在上述微压烧结工艺下制备的梯度硬质合金中脱β层厚度分别为8, 13, 24 μm; 该脱β层梯度硬质合金的物相和成分分布规律与采用含氮硬质合金原料制备的基本一样, 即脱β层中仅含WC及钴相, 心部为WC、(Ti, W)C和钴相, 脱β层中的钛元素含量基本为零, 钴元素的含量高于心部的平均含量, 钨元素含量的变化不大。
Abstract
Using the cemented carbide raw materials without nitrogen, the graded cemented carbide with cubic carbide free layer (CCFL) in the surface zone was prepared by means of gradient sintering at 1 420,1 450,1 480 ℃ for 1 h, respectively, where one micro pressure (0.5 kPa) nitriding sintering (MPNS) step was added prior to usual gradient sintering procedure. In addition, the cemented carbide with heterogeneous structure was prepared without MPNS. The microstructure, phase composition and element distribution of the cemented carbides were investigated by SEM, XRD and EDS. The results show that, the thickness of cubic carbide free layer was 8,13,24 μm under the above sintering process conditions. The phases and chemical compositions distribution regular of the graded cemented carbide with CCFL were basically same with that of the graded cemented carbide prepared by raw materials with nitrogen, that is to say,there were only two phases including WC and Co phases in the CCFL, whereas there were WC, (Ti,W)C and Co phases in the core zone, and the titanium content in the CCFL was close to zero, cobalt content was apparently higher than that in the core zone, whereas there was only tiny fluctuation of tungsten content.
中图分类号 TF125.3
所属栏目 新材料 新工艺
基金项目 国家自然科学基金资助项目(51404084); 海南省自然科学基金资助项目(513137); 海南大学科研启动金资助项目(kyqd1313); 天津大学自主创新基金资助项目
收稿日期 2013/7/24
修改稿日期 2014/6/30
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备注史留勇(1979-), 男, 河南周口人, 副教授, 博士。
引用该论文: SHI Liu-yong,HUANG Ji-hua,LIN Bin,WANG Juan,LUO Hong-feng,CAI Wei. Microstructure and Composition of Graded Cemented Carbide with Cubic Carbide Free Layer Prepared by Raw Materials without Nitrogen[J]. Materials for mechancial engineering, 2014, 38(9): 67~70
史留勇,黄继华,林彬,王娟,罗洪峰,蔡维. 采用不含氮原料制备脱β层梯度硬质合金的组织和成分[J]. 机械工程材料, 2014, 38(9): 67~70
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【3】张武装,刘咏,贺跃辉, 等.具有梯度结构的涂层硬质合金刀片[J].中国有色金属学报,2005,15(5):757-762.
【4】蔡俊,丰平,贺跃辉.烧结工艺对梯度结构硬质合金梯度层组织和厚度的影响[J].硬质合金,2007,24(2):91-95.
【5】史留勇, 刘义敏, 张守全, 等.脱β层梯度硬质合金的制备及组织结构[J].粉末冶金材料科学与工程, 2011, 16(1): 67-72.
【6】史留勇, 刘义敏, 张守全, 等.初始成分对梯度硬质合金微观组织及脱β层厚度的影响[J].中国有色金属学报, 2012, 22(7): 1984-1990.
【7】李竞荣.硬质合金表面脱β层工艺研究[J].硬质合金, 2004, 21(4): 197-202.
【8】FRYKHOLM R, JANSSON B, ANDREN H O. The influence of carbon content on formation of carbonitride free surface layers in cemented carbides[J].International Journal of Refractory Metals and Hard Materials,2002,20(5/6):345-353.
【9】FRYKHOLM R, EKROTH M, JANSSON B, et al. Effect of cubic phase composition on gradient zone formation in cemented carbides[J].International Journal of Refractory Metals and Hard Materials,2001,19(4/6):527-538.
【10】CHEN Li, WU En-xi, YIN Fei, et al. Effects of gradient structure on the microstructures and properties of coated cemented carbides[J].Journal of University of Science and Technology Beijing,2006,13(4):363-367.
【11】SUZUKI H, KOJI H, YASURO T. Beta free layer formed near the surface of vacuum sintered WC beta Co alloys containing nitrogen[J].Transactions of the Japan Institute of Metals,1981,22(11):758-764.
【12】SCHWARZKOPF M, EXNER H E, FISCHMEISTER H F. Kinetics of compositional modification of (W,Ti)C Co alloy surface[J].Material Science and Engineering:A,1988,105/106:225-231.
【13】GUSTAFSON P, OSTLUND A. Binderphase enrichment by dissolution of cubic carbides[J].International Journal of Refractory Metals and Hard Materials,1994,12(3):129-136.
【14】EKROTH M, FRYKHOLM R, LINDHOLM M, et al. Gradient zones in WC-Ti( C,N)-Co based cemented carbides: experimental study and computer simulations[J].Acta Materialia,2000,48(9):2177-2185.
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