Status and Development Trend of Gear Grinding Burn Detection Technology
摘 要
综述了齿轮磨削烧伤的各种检测方法及应用特点,主要包括观色法、酸蚀法、表层显微硬度试验法、残余应力测定法、金相检测法和磁弹法。通过比较得出: 传统的磨削烧伤检测方法存在对工件造成破坏、检测效率低等弊端,无法满足快速、高效的现代检测要求;而磁弹法具有操作简单、方便、高效且无损等优点,在齿轮产品表面磨削烧伤检测中具有广阔的应用前景。
Abstract
The detection methods and their application characteristics of gear grinding burn were summarized, including observing color method, acid etching method, surface micro-hardness testing method, residual stress detecting method, metallographic examination method and magnetoelastic method. By comparing the magnetoelastic method with the other traditional methods, it was found that the traditional methods generally had disadvantages of damaging the work pieces, low detection efficiency and so on, so they could not meet with the fast and efficient modern detection requirements. However, magnetoelastic method with advantages of being efficient, accurate and nondestructive, has broad application prospect in gear grinding burn detection.
中图分类号 TG115.2 TG580
所属栏目 综述
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收稿日期 2014/3/12
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备注宋亚虎(1987-),男,助理工程师。
引用该论文: SONG Ya-hu,LIU Tie-shan,SHI Xiang-yang,WEI Zhong-jie,SUN Sheng-wei,ZHAO Xue-qian. Status and Development Trend of Gear Grinding Burn Detection Technology[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2014, 50(10): 714~717
宋亚虎,刘铁山,史向阳,魏忠杰,孙胜伟,赵学谦. 齿轮磨削烧伤检测技术现状及发展趋势[J]. 理化检验-物理分册, 2014, 50(10): 714~717
被引情况:
【1】宋亚虎,孙胜伟,刘铁山,胡寒婷,赵学谦,史向阳,冯屹钟, "磁弹法在线检测渗碳齿轮的磨削烧伤",理化检验-物理分册 51, 853-857(2015)
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参考文献
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【2】杨来侠,白彦俊. 磨削烧伤的初步分级[J]. 磨床与磨削,1996(4):58-60.
【3】GB/T 17879-1999齿轮磨削后表面回火的浸蚀检验[S].
【4】陈勇,周志平,韩亚利,等. 飞机结构件烧伤的检测方法[J]. 理化检验-物理分册,2008,44(1):24-27.
【5】范敏霞. 磨削烧伤的硬度鉴别法[J]. 煤炭技术,2002,21(9):5-6.
【6】SHAW B A,EVANS J T. The influence of grinding on the formation of residual stress distributions in ground surfaces[J]. Drives and Controls,1996,4:21-26.
【7】王爱香. 渗碳淬火齿轮磨削变质层的检测与分析[J]. 理化检验-物理分册,1998,34(4):13-15.
【8】郭长永. 磨削烧伤的成因及预防措施[J]. 科技信息,2011(19):513.
【9】朱正德. 磁弹法在磨削烧伤检测中的应用[J]. 轴承,2008(4):49-50.
【10】SUOMINEN L,WOJTAS A S. A comparative study of Barkhausen noise and X-ray diffraction measurements from ground ferritic steel samples[C]//The Fourth European Conference on Residual Stress. Cluny:[s.n.],1996.
【11】FIX R M,TIITTO K,TIITTO S. Automated control of camshaft grinding process by Barkhausen noise[J]. Materials Evaluation,1990,48(7):904-908.
【12】张继奇. 磁弹性法检测技术的应用研究[J]. 轴承技术,2008(3):24-33.
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