残余应力的超声检测方法
Residual Stress Nondestructive Testing Method Using Ultrasonic
摘 要
建立超声应力检测与校准系统，分别利用该系统和X射线应力分析仪对Q235钢、685钢、45号钢、铝合金等试样进行残余应力检测，通过对比研究表明两种方法的应力检测值并不相同，但是应力趋势基本相同。利用超声法对焊缝、平板类零件、轴类零件、管类内壁、螺栓、涂覆层下、玻璃及陶瓷等的残余应力分布进行检测，取得较好的应用效果。
无损检测
超声波
X射线
Residual stress
Nondestructive testing
Ultrasonic
X-Ray
Abstract
A system of ultrasonic stress testing and calibration was established, and respectively using the system and X-ray stress analyzer to detect the residual stress in specimen of Q235 steel, 685 steel, 45 # steel, and aluminum alloy. The comparative study shows that the detected stress values of the two methods aredifferent, but the stress trend isalmost the same. Finally, through using ultrasonic method, we obtain satisfiedapplicationresulton the residual stress testing of weld joint, flat parts, shaft parts,the tube inner wall, bolt, coatingparts,glass and ceramiccomponent, and so on.
中图分类号 TG115.28
所属栏目 试验研究
基金项目 国家自然科学基金资助项目(51275042)；国家重大科技工程专项(2011ZX04014-081)和科技部国际合作专项资助项目(S2012ZR0084)
收稿日期 2013/11/19
修改稿日期
网络出版日期
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备注徐春广(1964-)，男，博士，教授，主要从事超声无损检测与控制，测量与计量技术的研究。
引用该论文: XU Chun-guang,SONG Wen-tao,PAN Qin-xue,LI Xiao,JIN Xin,LIU Hai-yang. Residual Stress Nondestructive Testing Method Using Ultrasonic[J]. Nondestructive Testing, 2014, 36(7): 25～31
徐春广,宋文涛,潘勤学,李骁,靳鑫,刘海洋. 残余应力的超声检测方法[J]. 无损检测, 2014, 36(7): 25～31
被引情况:
【1】靳聪,史亦韦,卢超,梁菁,王晓,赵莉, "铝合金预拉伸板残余应力的超声测量",无损检测 37, 68-72(2015)
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参考文献
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【8】SADEGHI S, NAJAFABADI M A, JAVADI Y, etc. Using ultrasonic waves and finite element method to evaluate through-thickness residual stresses distribution in the friction stir welding of aluminum plates［J］. Materials and Design, 2013，52: 870-880.
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【2】VIKTORH. Structuraland residual stress analysis by nondestructive methods［M］. Netherlands: Elsevier Press, 1997.
【3】王树志，任学冬，乔海燕，等.铁磁性材料表面残余应力巴克豪森效应的评价[J].无损检测，2013,35(6)：26-28.
【4】ROSSINI N S, DASSISTI M, BENYOUNIS K Y, etc. Methods of measuring residual stresses in components［J］. Mater. and Des., 2012, 35: 572-588.
【5】PAN Q X, LI Y, BAI X G, etc. Inspecting integrity and residual stress of plate by ultrasonic wave［C］//Proceedings of 2011 International Conference on Mechatronics and Automation, 2011: 1137-1141.
【6】YASHAR J, VAGELIS P, MEHDI A N. Using LCR ultrasonic method to evaluate residual stress in dissimilar welded pipes［J］. International Journal of Innovation Management and Technology, 2013(4): 170-174.
【7】ROSE J L. Ultrasonic waves in solid media［M］. Cambridge: Cambridge University Press, 1999.
【8】SADEGHI S, NAJAFABADI M A, JAVADI Y, etc. Using ultrasonic waves and finite element method to evaluate through-thickness residual stresses distribution in the friction stir welding of aluminum plates［J］. Materials and Design, 2013，52: 870-880.
【9】SONG W T, PAN Q X, XU C G, etc. Benchmark of residual stress for ultrasonic nondestructive testing ［C］//2013 Far East Forum on Nondestructive Evaluation/Testing: New Technology & Application, 2013, 73-76.
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