Effects of Electrical Parameters on Microarc Oxidation of AZ91D Magnesium Alloy
摘 要
在硅铝复合电解液中, 采用不同的电参数在AZ91D镁合金表面制备微弧氧化膜。利用扫描电镜(SEM)观察了膜层表面微观形貌; 通过膜层测厚仪测量了氧化膜的厚度。结果表明, 随着电流密度、占空比或者氧化时间的增大, 膜层的不均匀程度都逐渐增大, 表面放电孔洞尺寸变大, 数量减少; 电流密度大于10 A/dm2或氧化时间超过15 min时, 微弧氧化过程会出现熄弧阶段; 膜层厚度随着电流密度的增加而呈现近似线性增加后趋于稳定的变化趋势; 而随着占空比或者氧化时间的延长, 膜层厚度则逐渐增大。
Abstract
Ceramic coatings on AZ91D magnesium alloy were prepared by microarc oxidation with different electrical parameters in a silicate-aluminate dual electrolyte solution. Surface morphology and film thickness of the coating were characterized by scanning electron microscopy (SEM) and layer thickness meter. The results showed that the non-uniformity of the coating increased gradually with increasing the current density, duty cycle and oxidation time. The diameter of the discharge aperture increased but the number of discharge apertures decreased with increasing the current density, duty cycle and oxidation time. Extinguish arc stage appeared during the process of micro-arc oxidation when the current density was more than 10 A/dm2 or the oxidation time was more than 15 minutes. With the increase of current density, the thickness of the coating increased linearly first and then kept in a constant. Similarly, the thickness of the coating increased gradually with the increase of the duty cycle and oxidation time.
中图分类号 TG174.45 TG146.2
所属栏目 试验研究
基金项目 江苏科技大学本科创新计划(No.2011101);江苏高校优势学科建设工程资助项目(No.35061101)
收稿日期 2011/10/12
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备注王淑艳, 副教授, 博士,
引用该论文: LU Zheng-ping,WANG Shu-yan,XIA Yong-ping,PENG Zan-yu,HU Rui. Effects of Electrical Parameters on Microarc Oxidation of AZ91D Magnesium Alloy[J]. Corrosion & Protection, 2012, 33(5): 385
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【4】Gray J E, Luan B. Protective coatings on magnesium and its alloys-a critical review[J]. Journal of Alloys and Compounds, 2002, 336(1-2):88-113.
【5】张玉海. 镁合金表面处理技术的研究进展[J]. 材料保护, 2008, 41(3):55-57.
【6】王莹, 张津, 麻彦龙, 等. 镁合金表面处理新进展[J]. 表面技术, 2006, 35(6):61-62.
【7】Liang J, Bala Srinivasan P, Blawert C, et al. Comparison of electrochemical corrosion behaviour of MgO and ZrO2 coatings on AM50 magnesium alloy formed by plasma electrolytic oxidation[J]. Corrosion Science, 2009, 51(10):2483-2492.
【8】Bala Srinivasan P, Blawert C, Dietzel W. Dry sliding wear behaviour of plasma electrolytic oxidation coated AZ91 cast magnesium alloy[J]. Wear, 2009, 266(11/12):1241-1247.
【9】Emrah C, Tekin K C, Malayoglu U, et al. The effect of substrate composition on the electrochemical and mechanical properties of PEO coatings on Mg alloys[J]. Surface and Coatings Technology, 2010, 204(8):1305-1313.
【10】Tang Y M, Zhao X H, Jiang K S, et al. The influences of duty cycle on the bonding strength of AZ31B magnesium alloy by microarc oxidation treatment[J]. Surface and Coatings Technology, 2010, 205(6):1789-1792.
【11】Gnedenkov S V, Khrisanfova O A, Zavidnaya A G, et al. PEO coatings obtained on an Mg-Mn type alloy under unipolar and bipolar modes in silicate-containing electrolytes[J]. Surface and Coatings Technology, 2010, 204(14):2316-2322.
【12】Zhang R F, Zhang S F, Duo S W. Influence of phytic acid concentration on coating properties obtained by MAO treatment on magnesium alloys[J]. Applied Surface Science, 2009, 255(18):7893-7897.
【13】樊向, 姚晓菊. 电流密度对微弧氧化热损耗和膜层致密性的影响[J]. 腐蚀与防护, 2011, 32(3):197-199.
【14】郭洪飞, 安茂忠, 徐莘, 等. 电流密度对镁合金微弧氧化过程及氧化陶瓷膜性能的影响[J]. 稀有金属材料与工程, 2005, 34(10):1554-1557.
【15】陈显明, 罗承萍, 刘江文, 等. 镁合金微弧氧化膜层形成过程探讨[J]. 中国表面工程, 2006, 19(5):14-18.
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