Shot Peening for Last Stage Blade Root of Turbine
摘 要
对X5CrNiCuNb16-4不锈钢汽轮机末级叶片的叶根进行了喷丸强化, 对喷丸前后的表面粗糙度、残余应力分布以及叶根的表面形貌进行了研究。结果表明: 喷丸后叶根的表面粗糙度从喷丸前的5.2 μm增大到约10 μm; 喷丸后叶根表层的残余压应力沿深度方向先增大后减小, 并在50 μm层深处达到最大值635 MPa; 喷丸后叶根上形成了深约100 μm的组织细化层, 点状凹坑均匀地分布在叶根表面, 未发现折皱、裂纹和鳞刺等缺陷, 各项指标均达到了客户的要求。
Abstract
Shot peening was performed on last stage blade root of turbine of stainless steel X5CrNiCuNb16-4, and the surface roughness, residual stress distribution and surface morphology of blade root were studied. The results show that the surface roughness of blade root after shot peening was increased from 5.2 μm, before shot peening, to 10 μm. After shot peening, the residual compressive stress of surface layer increased firstly and then decreased, and the maximum value reached to 635 MPa at the depth of 50 μm. Microstructure refined layer with the depth of 100 μm was formed after shot peening, the point-like pit distributed on the blade root surface evenly, and some defects, such as fold, crack and burr were not found on blade surface. All indexes met the requirement of the customer.
中图分类号 TG178
所属栏目 残余应力
基金项目
收稿日期 2011/10/27
修改稿日期 2012/7/25
网络出版日期
作者单位点击查看
备注徐鲲濠(1986-), 男, 河南商丘人, 助理工程师, 硕士。
引用该论文: XU Kun-hao,WANG Xuan-feng,LI Xiang-jun,XIA Bing. Shot Peening for Last Stage Blade Root of Turbine[J]. Materials for mechancial engineering, 2012, 36(11): 79~81
徐鲲濠,王烜烽,李湘军,夏冰. 汽轮机末级叶片叶根的喷丸强化[J]. 机械工程材料, 2012, 36(11): 79~81
被引情况:
【1】袁建平,程钢,丁丽峰,申如国,吴春冬, "核电轮盘及叶根槽喷丸层的残余应力",理化检验-物理分册 49, 427-428(2013)
【2】董平,张鹏程,窦作勇,王茂银,陈力,李云, "短波长X射线应力测试的重复性及统计误差评估",机械工程材料 39, 23-26(2015)
【3】刘焕秀, "18Cr2Ni4WA钢氮化和喷丸强化处理的残余应力及性能",理化检验-物理分册 49, 661-663(2013)
【4】张杰,白雪飘,陆业航,李众城, "不同强度喷丸处理后铝锂合金表面的残余应力",机械工程材料 40, 37-39(2016)
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参考文献
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【2】王立清, 盖秉政.含表面裂纹T型叶根应力强度因子的数值计算[J]. 动力工程, 2008, 28(2):169-171.
【3】SIDHOM N, FATHALLAH R, BRAHAM C, et al.Lieurade fatigue strength improvement of 5083 H11 Al-alloy T-welded joints by shot peening: experimental characterization and predictive approach[J]. International Journal of Fatigue, 2005, 27:729-745.
【4】高玉魁. 喷丸对Ti-10V-2Fe-3Al钛合金拉-拉疲劳性能的影响[J]. 中国有色金属学报, 2004, 14(1):60-63.
【5】NEUBER H. Theory of notch stresses[M]. Berlin, Germany:Springerverlag, 1958:204.
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