超声波辅助钎焊技术的研究进展
Development of Ultrasonic Assisted Soldering Technique
摘 要
综述了超声波辅助钎焊金属材料、陶瓷材料及铝基复合材料的研究进展, 介绍了超声辅助钎焊工艺对钎焊接头性能及显微组织的影响, 重点分析了钎焊过程中超声波对基体表面状态的作用、超声波辅助钎焊连接机理, 对超声波辅助钎焊技术今后的发展进行了展望。
氧化膜
空化作用
ultrasonic assisted soldering
oxide film
cavitation
Abstract
The development of ultrasonic assisted soldering of metals, ceramics and aluminum metal matrix composites is summarized. And the effect of ultrasonic assisted soldering technology on the properties and microstructure of soldering joints is introduced. The action of ultrasound on the surface of base metal and the joint mechanism of ultrasonic soldering are analyzed emphatically.The prospect of ultrasonic assisted soldering technique is forecast.
中图分类号 TG454
所属栏目 综述
基金项目 国家自然科学基金资助项目(10009012200802)
收稿日期 2011/12/8
修改稿日期 2012/8/18
网络出版日期
作者单位点击查看
备注李国栋(1974-), 男, 山西太谷人, 博士研究生。
引用该论文: LI Guo-dong,LI Zhuo-xin,ZHANG Tian-li,MA Si-ming. Development of Ultrasonic Assisted Soldering Technique[J]. Materials for mechancial engineering, 2013, 37(1): 1～4
李国栋,栗卓新,张天理,马司鸣. 超声波辅助钎焊技术的研究进展[J]. 机械工程材料, 2013, 37(1): 1～4
被引情况:
【1】林坤艺,皮钧,吴聪苗, "分阶振幅对薄金属超声焊接接头强度的影响",机械工程材料 39, 22-25(2015)
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参考文献
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【2】TAKAAKI O, TOSHIKI T. New methods of ultrasonic welding of metal and plastic materials[J]. Ultrasonic, 1996, 34: 177-185.
【3】吴敏生, 何龙标, 李路明, 等.电弧超声的激发及其特性研究[J].清华大学学报, 1999, 36(6): 110-112.
【4】马立群, 舒光冀, 陈锋.金属熔体在超声中凝固的研究[J].材料科学与工程, 1995, 13(4): 2-7.
【5】CUI Y, XU C L, HAN Q. Effect of ultrasonic vibration on unmixed zone formation[J]. Scripta Materialia, 2006, 55(11): 975-978.
【6】ISHIKAWA, KAZUNORI, KAWASE, et al. Erosion phenomena in ultrasonic soldering of aluminum[J]. Journal of Light Metal Welding and Construction, 1980, 18(8): 341-348.
【7】闫久春, 孙小磊.超声波振动辅助钎焊技术[J].焊接, 2009(3): 6-13.
【8】XU Z W, YAN J C, ZHANG B Y, et al. Behaviors of oxide film at the ultrasonic aided interaction interface of Zn-Al alloy and Al2O3p/6061 Al composites in air[J]. Materials Science and Engineering, 2006, 415: 80-86.
【9】YAN J C, XU Z W, SHI L, et al. Ultrasonic assisted fabrication of particle reinforced bonds joining aluminum metal matrix composites [J]. Materials and Design, 2010, 32: 343-347.
【10】YAN J C, ZHAO W W, XU H B, et al. Ultrasonic brazing of aluminum alloy and aluminum matrix composite: U S, USP3875C[P].2007-09-10.
【11】LI M Y, WANG Q C, BANG H S, et al. Development of a flux-less soldering method by ultrasonic modulated laser[J].Journal of Material Processing Technology, 2005, 168: 303-307.
【12】SCHUSTER J, CHILKO R. Ultrasonic soldering of aluminum heat exchanges[J].Welding Journal, 1975, 54(10): 711-723.
【13】FARIDI H R, DEVLETIAN J H, LE H P. A new look at flux-free ultrasonic soldering[J].Welding Journal, 2000, 79(9): 41-45.
【14】BARIL G, PEBERE N. The corrosion of pure magnesium in aerated and sodium solution[J].Corrosion Science, 2001, 43: 471-484.
【15】UDHAYAN R, DEVENDRA P B. On the corrosion behavior of magnesium and its alloy using electro-chemical techniques[J].Journal of Power Sources, 1996, 63: 103-107.
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【17】LIU L M, WU Z H. Microstructure and interfacial reactions of soldering magnesium alloy AZ31B[J].Materials Characterization, 2010, 61: 13-18.
【18】NAKA M, HAFEZ M. Applying of ultrasonic waves on brazing of alumina to copper using Zn-Al filler alloy[J].Journal of Materials Science, 2003, 38: 3491-3494.
【19】EK-SAYED M H, HAFEZ K M, NAKA M, et al. Ultrasonic brazing of aluminum to stainless steel[J].Trans JWRI, 2003, 32(1): 143-146.
【20】EK-SAYED M H. Ultrasonic brazing of copper to aluminum[J].Canadian Metallurgical Quarterly, 2004, 43(1): 117-124.
【21】KHALID M H, NAKA M. Mechanism of ultrasonic irradiation on joining of alumina/copper[J].Trans JWRI, 2002, 31(2): 177-180.
【22】KHALID M H, NAKA M. Statistical analysis of alumina/metal brazed joints under applying of ultrasonic waves[J].Trans JWRI, 2003, 32(2): 309-312.
【23】NAKA M, HAFEZ K M. Applying of ultrasonic waves on brazing of alumina to copper using Zn-Al filler alloy[J].Journal of Materials Science, 2003, 38: 3491-3494.
【24】TAMURA S, TSUNEKEWA Y, OKUMIYA M, et al. Ultrasonic cavitation treatment for soldering on Zr-based bulk metallic glass [J]. Journal of Materials Processing Technology, 2008, 206: 322-327.
【25】任家烈, 吴爱萍. 先进材料的连接[M].北京: 机械工业出版社, 2000: 186-267.
【26】KHALID M H, NAKA M. Mechanism of ultrasonic irradiation on joining of alumina/copper[J].Trans JWRI, 2002, 31(2): 177-180.
【27】SUDHAKAR K. Joining of aluminum-based particulated-reinforced metal-matrix composites[D].Columbus, Ohio: The Ohio State University, 1990.
【28】张洋.超声波作用下SiC与Zn-Al连接界面行为及焊缝强化机理[D].哈尔滨: 哈尔滨工业大学, 2009.
【29】ZHANG Y, YAN J C, CHEN X G, et al. Ultrasonic dissolution of brazing of 55%SiCp/A356 composites[J].Transactions of Nonferrous of Metals Society of China, 2010, 20(5): 746-750.
【30】XU Z W, YAN J C, WU G H, et al. Interface structure and strength of ultrasonic vibration liquid phase bonded joints of Al2O3/6061Al composites[J].Scripta Mater, 2005, 53(7): 835-839.
【31】XU Z W, YAN J C, CHEN W, et al. Effect of ultrasonic vibration on the grain refinement and SiC particle distribution in Zn-based composite filler metal[J].Materials Letters. 2008, 62: 2615-2618.
【2】TAKAAKI O, TOSHIKI T. New methods of ultrasonic welding of metal and plastic materials[J]. Ultrasonic, 1996, 34: 177-185.
【3】吴敏生, 何龙标, 李路明, 等.电弧超声的激发及其特性研究[J].清华大学学报, 1999, 36(6): 110-112.
【4】马立群, 舒光冀, 陈锋.金属熔体在超声中凝固的研究[J].材料科学与工程, 1995, 13(4): 2-7.
【5】CUI Y, XU C L, HAN Q. Effect of ultrasonic vibration on unmixed zone formation[J]. Scripta Materialia, 2006, 55(11): 975-978.
【6】ISHIKAWA, KAZUNORI, KAWASE, et al. Erosion phenomena in ultrasonic soldering of aluminum[J]. Journal of Light Metal Welding and Construction, 1980, 18(8): 341-348.
【7】闫久春, 孙小磊.超声波振动辅助钎焊技术[J].焊接, 2009(3): 6-13.
【8】XU Z W, YAN J C, ZHANG B Y, et al. Behaviors of oxide film at the ultrasonic aided interaction interface of Zn-Al alloy and Al2O3p/6061 Al composites in air[J]. Materials Science and Engineering, 2006, 415: 80-86.
【9】YAN J C, XU Z W, SHI L, et al. Ultrasonic assisted fabrication of particle reinforced bonds joining aluminum metal matrix composites [J]. Materials and Design, 2010, 32: 343-347.
【10】YAN J C, ZHAO W W, XU H B, et al. Ultrasonic brazing of aluminum alloy and aluminum matrix composite: U S, USP3875C[P].2007-09-10.
【11】LI M Y, WANG Q C, BANG H S, et al. Development of a flux-less soldering method by ultrasonic modulated laser[J].Journal of Material Processing Technology, 2005, 168: 303-307.
【12】SCHUSTER J, CHILKO R. Ultrasonic soldering of aluminum heat exchanges[J].Welding Journal, 1975, 54(10): 711-723.
【13】FARIDI H R, DEVLETIAN J H, LE H P. A new look at flux-free ultrasonic soldering[J].Welding Journal, 2000, 79(9): 41-45.
【14】BARIL G, PEBERE N. The corrosion of pure magnesium in aerated and sodium solution[J].Corrosion Science, 2001, 43: 471-484.
【15】UDHAYAN R, DEVENDRA P B. On the corrosion behavior of magnesium and its alloy using electro-chemical techniques[J].Journal of Power Sources, 1996, 63: 103-107.
【16】高晨, 李红, 栗卓新.AZ31B镁合金超声振动钎焊接头微观结构和力学性能[J].焊接学报, 2009, 30(2): 129-132.
【17】LIU L M, WU Z H. Microstructure and interfacial reactions of soldering magnesium alloy AZ31B[J].Materials Characterization, 2010, 61: 13-18.
【18】NAKA M, HAFEZ M. Applying of ultrasonic waves on brazing of alumina to copper using Zn-Al filler alloy[J].Journal of Materials Science, 2003, 38: 3491-3494.
【19】EK-SAYED M H, HAFEZ K M, NAKA M, et al. Ultrasonic brazing of aluminum to stainless steel[J].Trans JWRI, 2003, 32(1): 143-146.
【20】EK-SAYED M H. Ultrasonic brazing of copper to aluminum[J].Canadian Metallurgical Quarterly, 2004, 43(1): 117-124.
【21】KHALID M H, NAKA M. Mechanism of ultrasonic irradiation on joining of alumina/copper[J].Trans JWRI, 2002, 31(2): 177-180.
【22】KHALID M H, NAKA M. Statistical analysis of alumina/metal brazed joints under applying of ultrasonic waves[J].Trans JWRI, 2003, 32(2): 309-312.
【23】NAKA M, HAFEZ K M. Applying of ultrasonic waves on brazing of alumina to copper using Zn-Al filler alloy[J].Journal of Materials Science, 2003, 38: 3491-3494.
【24】TAMURA S, TSUNEKEWA Y, OKUMIYA M, et al. Ultrasonic cavitation treatment for soldering on Zr-based bulk metallic glass [J]. Journal of Materials Processing Technology, 2008, 206: 322-327.
【25】任家烈, 吴爱萍. 先进材料的连接[M].北京: 机械工业出版社, 2000: 186-267.
【26】KHALID M H, NAKA M. Mechanism of ultrasonic irradiation on joining of alumina/copper[J].Trans JWRI, 2002, 31(2): 177-180.
【27】SUDHAKAR K. Joining of aluminum-based particulated-reinforced metal-matrix composites[D].Columbus, Ohio: The Ohio State University, 1990.
【28】张洋.超声波作用下SiC与Zn-Al连接界面行为及焊缝强化机理[D].哈尔滨: 哈尔滨工业大学, 2009.
【29】ZHANG Y, YAN J C, CHEN X G, et al. Ultrasonic dissolution of brazing of 55%SiCp/A356 composites[J].Transactions of Nonferrous of Metals Society of China, 2010, 20(5): 746-750.
【30】XU Z W, YAN J C, WU G H, et al. Interface structure and strength of ultrasonic vibration liquid phase bonded joints of Al2O3/6061Al composites[J].Scripta Mater, 2005, 53(7): 835-839.
【31】XU Z W, YAN J C, CHEN W, et al. Effect of ultrasonic vibration on the grain refinement and SiC particle distribution in Zn-based composite filler metal[J].Materials Letters. 2008, 62: 2615-2618.
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