Effects of Particle Diameter on Microstructure and Tensile Properties of SiC Particle Reinforced Al-Si Alloy Composites by Spray Deposition
摘 要
采用喷射沉积技术制备了SiC颗粒增强铝硅合金复合材料, 研究了SiC颗粒粒径对复合材料显微组织及其拉伸性能的影响。结果表明: SiC颗粒的加入使复合材料的弹性模量高于基体合金的, 但是其抗拉强度以及伸长率降低; 挤压后复合材料中SiC颗粒分布有沿挤压方向排列的趋势, 且随颗粒粒径的增大, 趋势更明显; 与相同含量大粒径(20 μm)颗粒相比, 小粒径(4.5 μm)颗粒间距小, 颗粒承载能力大, 其复合材料表现出较高的弹性模量和抗拉强度, 断裂方式以SiC颗粒与基体界面脱离为主, 而颗粒的断裂是大粒径SiC颗粒增强复合材料的主要断裂方式。
Abstract
The effects of SiC particle diamater on the microstructure and tensile properties of spray-formed SiC particle reinforced Al-Si alloy composites were investigated. The results show that the addition of the SiC particles increased the elastic modulus, but decreased the tensile strength and elongation of the composites compared with those of the Al-Si alloy matrix. The SiC particles in both composites were partially aligned along the extrusion direction. When the diameter of SiC particle increased, the degree of orientations increased. The small SiC particles with diameter of 4.5 μm had smaller interparticle spacing and shared more portion of loading than that of SiC particles with the diameter of 20 μm. Therefore, the composites with small reinforcements were better than the composites with big reinforcements in elastic modulus and tensile strength. The interfacial debonding between the SiC particles and the matrix was the main fracture mechanism of the composites with small particles, while the cracking of the SiC particles was dominant in the composite with coarse particles.
中图分类号 T111
所属栏目 新材料新工艺
基金项目 国家自然科学基金资助项目(51205030, 51075044); 教育部科学技术重点项目(21136)
收稿日期 2012/3/28
修改稿日期 2012/12/21
网络出版日期
作者单位点击查看
备注李微(1982-), 女, 湖南浏阳人, 讲师, 博士。
引用该论文: LI Wei,CHEN Jian,HE Jian-jun,QIU Wei,REN Yan-jie. Effects of Particle Diameter on Microstructure and Tensile Properties of SiC Particle Reinforced Al-Si Alloy Composites by Spray Deposition[J]. Materials for mechancial engineering, 2013, 37(4): 38~42
李微,陈荐,何建军,邱玮,任延杰. 颗粒粒径对喷射沉积制备SiC颗粒增强铝硅合金复合材料显微组织及拉伸性能的影响[J]. 机械工程材料, 2013, 37(4): 38~42
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【4】ALPAS A T, ZHANG J. Effect of Microstructure (particulate size and volume fraction) and counterface material on the sliding wear resistance of particulate-reinforced aluminum matrix composites[J].Metallurgical and Materials Transactions A, 1994, 25(5): 969-983.
【5】ALPAS A T, ZHANG J. Effect of SiC particle reinforcement on the dry sliding wear of aluminum-silicon alloys (A356)[J].Wear, 1992, 155(1): 83-104.
【6】PRASAD B K, PRASAD S V, DAS A A. Abrasion-induced microstructure changes and material removal mechanisms in sequeeze-cast aluminum alloy-silicon carbide composites[J].Journal of Material Science, 1992, 27(16): 4489-4494.
【7】LEE H L, LU W H, CHAN S L I. Abrasive wear of powder metallurgy Al alloy 6061-SiC particle composites[J].Wear, 1992, 159(2): 223-231.
【8】周贤良, 李多生, 华小珍, 等.碳化硅颗粒增强铝基复合材料的微屈服行为研究[J].热加工工艺, 2005( 1): 14-16.
【9】李侠, 陈庚华, 黄大为.增强颗粒对颗粒增强铝基复合材料强度的影响[J].铝加工, 2006(2): 9-14.
【10】FLOM Y, ARSENAULT R J. Effect of particle size on fracture toughness of SiC/Al composite material[J].Acta Metallugica, 1989, 37(9): 2413-2423.
【11】GANESH V V, CHAWLA N. Effect of particle orientation anisotropy on the tensile behavior of metal matrix composites: experiments and microstructure-based simulation[J].Materials Science and Engineering A, 2005, 391(1/2): 342-353.
【12】CHAWLA N, GANESH V V, WUNSCH B, Three-dimensional (3D) microstructure vidualization and finite element modeling of the mechanical behavior of SiC reinforced aluminum composites[J].Scripta Materialia, 2004, 51(2): 161-165.
【13】GANESH V V, CHAWLA N. Effect of reinforcement particle orientation anisotropy on the tensile and fatigue behavior of metal-matrix composites[J].Metallurgical and Materials Transactions A, 2004, 35(1): 53-61.
【14】SONG S G, SHI N, GRAY III G T, et al. Reinforcement shape effects on the fracture behavior and ductility of particulate-reinforced 6061-Al matrix composites [J].Metallurgical and Materials Transactions A, 1996, 27(11): 3739-3746
【15】DOEL T J A, BOWEN P. Tensile properties of particulate reinforced metal matrix composites[J].Composites Part A, 1996, 27(8): 655-665.
【16】HAN N L, WANG Z G, SUN L Z. Effect of reinforcement size on low cycle fatigue behavior of SiC particle reinforced aluminum matrix composites[J].Scripta Metallurgica et Materialia, 1995, 33(5): 781-787.
【17】郭宏, 李义春, 石力开.粉末冶金SiCp/7075Al基复合材料的断裂特性[J].粉末冶金技术, 1997, 15(1): 9-13.
【18】LI S X, SUN L Z, FU S Y, et al. An estimation of fracture of SiC particulate affected by aluminum alloy matrix[J].Scripta Metallurgica et Materialia, 1993, 28(7): 869-874.
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