激光熔覆MCrAlY涂层的研究现状
Research Status of MCrAlY Coatings Prepared by Laser Cladding
摘 要
综述了激光熔覆MCrAlY涂层的研究现状, 阐述了其面临的主要问题, 并指出了当前激光熔覆MCrAlY涂层研究的热点主要集中在颗粒增强复合涂层、纳米涂层、梯度涂层和活性元素改性涂层的制备, 熔覆层的开裂控制, 工艺参数优化及激光熔覆过程中的数值模拟等方面, 并对今后的发展方向进行了展望。
MCrAlY涂层
研究现状
laser cladding
MCrAlY coating
research status
Abstract
The research status of MCrAlY coatings prepared by laser cladding is reviewed. The existent problems are presented and the development prospects, such as preparation of particle reinforced composite coatings, nanostructured coatings, gradient coatings, crack control of clad coatings, process parameters optimization and numerical simulation of laser cladding process are also discussed. And the future development direction is also prospected.
中图分类号 TG156.99
所属栏目 综述
基金项目 国家自然科学基金资助项目(51205198, 21171131); 中国博士后科学基金面上资助项目(2012M511266); 安徽省自然科学基金资助项目(1208085QE84); 江苏省博士后科研资助计划项目(1102052C); 安徽省高等学校省级优秀青年人才基金重点项目(2012SQRL190ZD); 安徽省高等学校省级自然科学研究项目(KJ2011B185)
收稿日期 2012/9/23
修改稿日期 2013/6/22
网络出版日期
作者单位点击查看
备注王东生(1978-), 男, 江苏宜兴人, 副教授, 博士。
引用该论文: WANG Dong-sheng,TIAN Zong-jun,SHEN Li-da,HUANG Yin-hui. Research Status of MCrAlY Coatings Prepared by Laser Cladding[J]. Materials for mechancial engineering, 2013, 37(12): 1～5
王东生,田宗军,沈理达,黄因慧. 激光熔覆MCrAlY涂层的研究现状[J]. 机械工程材料, 2013, 37(12): 1～5
被引情况:
【1】马壮,袁红昆,董世知,李智超, "B4C增强铁基活性氩弧熔覆层的制备与耐磨性能",机械工程材料 39, 42-46(2015)
【2】游小刚,谭毅,李佳艳, "采用原位反应法在石墨坩埚表面制备SiC涂层",机械工程材料 38, 50-55(2014)
【3】张哲豪,周后明,胡铁千,周友行,张高峰, "钕加入量对Cr12MoV模具钢表面激光熔覆镍基合金层组织和性能的影响",机械工程材料 40, 79-83(2016)
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参考文献
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【18】胡泽祥, 刘杰瑞, 郭纯, 等.激光熔覆NiCoCrAlY/HfB2复合涂层结构及高温摩擦学性能[J].中国表面工程, 2012, 25(2): 69-74.
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【21】WANG H Y, ZUO D W, YAN J, et al. Effects of nanometer Al2O3 particles on oxidation behaviors of laser cladding low Al NiCoCrAlY coatings[J].Oxidation of Metals, 2010, 74(1/2): 49-60.
【22】JASIM K M, RAWLINGS R D, WESTD R F. Metal-ceramic functionally gradient materials produced by laser processing [J].Journal of Material Science, 1993, 28(10): 2820-2826.
【23】王东生, 周杏花.一种激光熔覆纳米陶瓷颗粒增强的金属基梯度涂层制备方法: 中国, 201110351156.0[P].2012-05-09.
【24】WANG D S, TIAN Z J, WANG S L, et al. Preparation technology of nanometer ceramic particles reinforced metal-matrix graded coating by laser multi-layer cladding[J].Applied Mechanics and Materials, 2012, 217/219: 1006-1009.
【25】WANG D S, TIAN Z J, WANG S L, et al. Microstructure and wear resistance of laser cladding nano-Al2O3/MCrAlY composite graded coating on TiAl alloy[J].Applied Mechanics and Materials, 2012, 217/219: 1350-1353.
【26】陈建敏, 王凌倩, 周健松, 等.激光熔覆Ni基涂层研究进展[J].中国表面工程, 2011, 24(2): 13-21.
【27】王东生, 田宗军, 王泾文, 等.一种通过改变激光能量密度分布控制熔覆层裂纹的方法[J].中国激光, 2011, 38(1): 0103004-1-0103004-5.
【28】倪立斌, 刘继常, 伍耀庭, 等.基于神经网络和粒子群算法的激光熔覆工艺优化[J].中国激光, 2011, 38(2): 0203003-1-0203003-6.
【29】王东生, 田宗军, 沈理达, 等.TiAl合金表面激光重熔等离子喷涂MCrAlY涂层热力耦合有限元分析[J].应用激光, 2008, 28(2): 92-98.
【30】陈刚, 黎向锋, 左敦稳, 等.基于有限元的激光熔覆凝固过程分析[J].中国机械工程, 2012, 23(4): 468-473.
【2】SINGH H, PURI D, PRAKASH S, et al. Characterisation of high temperature oxide scales for plasma sprayed NiCrAlY coated Ni-and Fe-based superalloys[J].Anti-Corrosion Methods and Materials, 2006, 53(3): 283-295.
【3】HESNAWI A, LI H F, ZHOU Z H, et al. Isothermal oxidation behaviour of EB-PVD MCrAlY bond coat[J].Vacuum, 2007, 81(8): 947-942.
【4】周宏明, 易丹青.钴基高温合金表面电弧离子镀NiCrAlY涂层的抗高温氧化性能[J].机械工程材料, 2007, 31(12): 54-58.
【5】张重远, 李美姮, 孙晓峰, 等.单晶高温合金溅射NiCrAlY微晶涂层的循环氧化行为[J].机械工程材料, 2001, 25(9): 7-9.
【6】SIVAKUMAR R, MORDIKE B L. Laser melting of plasma sprayed NiCoCrAlY coatings[J].Surface Engineering, 1987, 3(4): 299-399.
【7】MAHANK T A, SINGH J, KULKARNI A K. Laser glazing of plasma sprayed Ni-Cr-Al-Y alloy[J].Materials and Manufacturing Processes, 1998, 13(6): 829-839.
【8】VILAR R, SANTOS E C, FERREIRA P N, et al. Structure of NiCrAlY coatings deposited on single-crystal alloy turbine blade material by laser cladding[J].Acta Materialia, 2009, 57(18): 5292-5302.
【9】KWAKERNAAK C, NIJDAM T J, SLOOF W G. Microstructure refinement of NiCoCrAlY alloys by laser surface melting[J].Metallurgical and Materials Transactions: A, 2006, 37(3): 695-703.
【10】PARTES K, GIOLLI C, BARDI U. High temperature behaviour of NiCrAlY coatings made by laser cladding[J].Surface and Coatings Technology, 2008, 202(10): 2208-2213.
【11】王东生, 田宗军, 陈志勇, 等.TiAl合金表面激光重熔等离子喷涂MCrAlY涂层研究[J].材料工程, 2009(7): 72-78.
【12】高雪松, 田宗军, 黄因慧, 等.高频感应辅助激光熔覆MCrAlY涂层的微观组织及其抗氧化性能[J].南京航空航天大学学报, 2012, 44(1): 37-42.
【13】李美栓.金属的高温腐蚀[M].北京: 冶金工业出版社, 2001.
【14】王宏宇, 左敦稳, 王明娣, 等.纳米CeO2p对镍基合金表面NiCoCrAlY熔覆涂层氧化行为的影响[J].金属学报, 2009, 45(8): 971-977.
【15】WANG Q M, TANG Y J, GUO M H, et al. Thermal shock cycling behavior of NiCoCrAlYSiB coatings on Ni-base superalloys- part I: accelerated oxidation attack[J].Materials Science and Engineering: A, 2005, 406(1/2): 337-349.
【16】WANG Q M, LI H, GUO M H, et al. Thermal shock cycling behavior of NiCoCrAlYSiB coatings on Ni-base superalloys: II.Microstructure evolution[J].Materials Science and Engineering: A, 2005, 406(1/2): 350-357.
【17】WU Y N, ZHANG G, FENG Z C, et al. Oxidation behavior of laser remelted plasma sprayed NiCrAlY and NiCrAlY-Al2O3 coatings[J].Surface and Coatings Technology, 2001, 138(1): 56-60.
【18】胡泽祥, 刘杰瑞, 郭纯, 等.激光熔覆NiCoCrAlY/HfB2复合涂层结构及高温摩擦学性能[J].中国表面工程, 2012, 25(2): 69-74.
【19】MENG Q W, GENG L, ZHENG Z Z. Laser cladding Ni-base composite coating on titanium alloy with pre-placed B4C+NiCoCrAlY[J].Materials Science Forum, 2005, 475/479: 905-908.
【20】WANG H Y, ZUO D W, CHEN G, et al. Hot corrosion behaviour of low Al NiCoCrAlY cladded coatings reinforced by nano-particles on a Ni-base super alloy[J].Corrosion Science, 2010, 52(10): 3561-3567.
【21】WANG H Y, ZUO D W, YAN J, et al. Effects of nanometer Al2O3 particles on oxidation behaviors of laser cladding low Al NiCoCrAlY coatings[J].Oxidation of Metals, 2010, 74(1/2): 49-60.
【22】JASIM K M, RAWLINGS R D, WESTD R F. Metal-ceramic functionally gradient materials produced by laser processing [J].Journal of Material Science, 1993, 28(10): 2820-2826.
【23】王东生, 周杏花.一种激光熔覆纳米陶瓷颗粒增强的金属基梯度涂层制备方法: 中国, 201110351156.0[P].2012-05-09.
【24】WANG D S, TIAN Z J, WANG S L, et al. Preparation technology of nanometer ceramic particles reinforced metal-matrix graded coating by laser multi-layer cladding[J].Applied Mechanics and Materials, 2012, 217/219: 1006-1009.
【25】WANG D S, TIAN Z J, WANG S L, et al. Microstructure and wear resistance of laser cladding nano-Al2O3/MCrAlY composite graded coating on TiAl alloy[J].Applied Mechanics and Materials, 2012, 217/219: 1350-1353.
【26】陈建敏, 王凌倩, 周健松, 等.激光熔覆Ni基涂层研究进展[J].中国表面工程, 2011, 24(2): 13-21.
【27】王东生, 田宗军, 王泾文, 等.一种通过改变激光能量密度分布控制熔覆层裂纹的方法[J].中国激光, 2011, 38(1): 0103004-1-0103004-5.
【28】倪立斌, 刘继常, 伍耀庭, 等.基于神经网络和粒子群算法的激光熔覆工艺优化[J].中国激光, 2011, 38(2): 0203003-1-0203003-6.
【29】王东生, 田宗军, 沈理达, 等.TiAl合金表面激光重熔等离子喷涂MCrAlY涂层热力耦合有限元分析[J].应用激光, 2008, 28(2): 92-98.
【30】陈刚, 黎向锋, 左敦稳, 等.基于有限元的激光熔覆凝固过程分析[J].中国机械工程, 2012, 23(4): 468-473.
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