材料残余应力测定方法的发展趋势
Development Tendency of Measurement Methods for Residual Stresses
摘 要
残余应力的存在对材料的疲劳强度、应力腐蚀和形状精度等性能均会产生很大的影响,所以残余应力的准确测定至关重要。针对目前应用的残余应力测定方法现状进行了分析,重点介绍了针对微小体积材料表面的残余应力测定的纳米压痕法,当其结合有限元分析法时,不仅可以计算给定条件下的残余应力场,也可研究残余应力的形成与演化规律,特别是为压痕过程进入塑性阶段的力学分析和模型建立提供了可能。对比了几种残余应力测定方法的特点和适用范围,对残余应力测定方法的发展趋势进行了分析,指出测定技术应向着无损、快捷、无污染等方向发展。
纳米压痕
有限元分析
发展趋势
residual stress measurement
instrumented nanoindentation
finite element simulation
development tendency
Abstract
The existence of residual stresses has a significant impact onthe material performance, such as fatigue strength, stress corrosion and shape accuracy, so it is very important to accurately measure the residual stresses. The current measurement methods of residual stress were summarized, and the instrumented nanoindentation measurement for surface residual stresses of small volume material was emphasized. By combining nanoindentation with the finite element analysis method, not only residual stress field can be calculated under a given condition, but also the formation and evolution of residual stress can be determined, and especially it is possible to analyze the mechanics when the indentation process enters into plastic phase and to establish mechanics models. The characteristics and application scope of several residual stress measurement method were compared, and the development trend was analyzed. This paper also pointed out that the measurement technology should be developed towards the nondestructive, quick and unpolluted direction.
中图分类号 TG133.25
所属栏目 综述
基金项目 北京市自然科学基金资助项目(3120001);国家自然科学基金资助项目(51275105);国家杰出青年科学基金资助项目(51125023)
收稿日期 2013/3/25
修改稿日期
网络出版日期
作者单位点击查看
备注刘金娜(1988-),女,博士生研究生
引用该论文: LIU Jin-na,XU Bin-shi,WANG Hai-dou,JIN Guo,ZHU Li-na. Development Tendency of Measurement Methods for Residual Stresses[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2013, 49(10): 677～682
刘金娜,徐滨士,王海斗,金国,朱丽娜. 材料残余应力测定方法的发展趋势[J]. 理化检验－物理分册, 2013, 49(10): 677～682
被引情况:
【1】陈忠安,孙国超,赵玉津,金学松, "环芯法测定残余应力适用范围的拓展",机械工程材料 39, 47-50(2015)
【2】肖 勇,郑 林,窦世涛,何长光,彭正坤,张 津,张鹏程,计鹏飞, "短波长特征X射线衍射法无损测定孔挤压强化A100钢内部径向残余应力分布",理化检验－物理分册 52, 548-551(2016)
【3】刘竞艳,李鹏,苗壮,田弋纬, "两种测定难熔单晶晶面偏离角方法的对比",理化检验－物理分册 52, 17-20(2016)
【4】陆业航,张杰,张庆云,姚罡, "使用X射线衍射法标定TC4钛合金弹性常数",理化检验－物理分册 51, 776-780(2015)
【5】刘延辉,瞿伟成,朱小刚,王联凤,李崇桂,孙靖,程灵钰,于治水,郭立杰, "激光3D打印TC4钛合金工件根部裂纹成因分析",理化检验－物理分册 52, 682-685(2016)
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参考文献
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【2】ZHU Li-na, XU Bin-shi, WANG Hai-dou, et al. On the evaluation of residual stress and mechanical properties of FeCrBSi coatings by nanoindentation[J]. Materials Science and Engineering: A,2012,536:98-102.
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【9】齐红宇,刘金龙,杨晓光,等.基于云纹干涉法与钻孔法的等离子热障涂层残余应力实验[J]. 航空动力学报,2011,26(3):617-621.
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【13】HANABUSA T. Residual stress and in-situ thermal stress measurements of copper films on glass substrate[J]. Materials Science Research International, 2001,1:54-60.
【14】王丹,徐滨士,董世运.涂层残余应力实用检测技术的研究进展[J]. 金属热处理,2006,31(5):48-52.
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【16】李峻宏,高建波,李际周,等.中子衍射残余应力无损测量与谱仪研发[J]. 无损检测,2010,32(10):765-769.
【17】卢诚磊,倪纯珍,陈立功.巴克豪森效应在铁磁材料残余应力测量中的应用[J]. 无损检测,2005,27(4):176-180.
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【20】罗龙清,鞠伟,于润桥,等.金属磁记忆技术用于去应力退火评估的可行性研究[J]. 热处理技术与装备,2011,32(5):17-19.
【21】SANDERSON R M, SHEN Y C. Measurement of residual stress using laser generate dultrasound[J]. International Journal of Pressure Vessels and Piping, 2010,87(12):762-765.
【22】虞付进,赵燕伟,张克华.超声检测表面残余应力的研究与发展[J]. 新技术新工艺,2007(10):80-83.
【23】贺玲凤,潘桂梅,小林昭一.利用激光超声测量H型钢梁的残余应力[J]. 华南理工大学学报:自然科学版,2001(7):20-23.
【24】马子奇,刘雪松,张世平,等.超声波法曲面工件残余应力测量[J]. 焊接学报,2011(11):25-28,114.
【25】潘勤学,栗勇,徐春广,等.超声法焊缝残余应力检测技术研究[J]. 电子机械工程,2012,28(1):8-12.
【26】张泰华.微/纳米力学测试技术及其应用[M]. 北京: 机械工业出版社,2004:179.
【27】ZHU Li-na, XU Bin-shi, WANG Hai-dou, et al. Measurement of residual stress in quenched 1045 steel by the nanoindentation method[J]. Matetials Characterization, 2010,61(12):1359-1362.
【28】章莎,黄勇力,赵冠湘,等.纳米压痕法测量电沉积镍镀层的残余应力[J]. 湘潭大学自然科学学报,2006(1):50-53.
【29】LILLE H, KOO J, RYABCHIKOV A, et al. Determination of modulus of elasticity, nanohardness and residual stresses in brush-plated gold and silver coatings on copper substrate[J]. Materials Science, 2012,18(1):51-56.
【30】刘建中,叶笃毅,张丽娜,等.疲劳裂纹尖端残余应力场的深度-传感压痕测试与有限元分析[J]. 航空学报2012,33(5):1-10.
【31】孙雅洲,刘海涛,卢泽生.基于热力耦合模型的切削加工残余应力的模拟及试验研究[J]. 机械工程学报,2011(1):187-193.
【32】PEYRE P, CHAIEB I, BRAHAM C. FEM calculation of residual stresses induced by laser shock processing in stainless steels[J]. Modeling and Simulation in Materials Science and Engineering,2007,15(3):205-221.
【33】KANG W,CHEONS S. Analysis of coupled residual stresses in stamping and welding processes by finite element methods[J]. Proceedings of the Institution of Mechanical Engineers Part B: Journal of Engineering Manufacture,2012,226(5):884-897.
【34】BOUZAKIS K D, SKORDARIS G,MIRISIDIS J, et al. Determination of coating residual stress alterations demonstrated in the case of annealed films and based on a FEM supported continuous simulation of the nanoindentation[J]. Surface and Coatings Technology,2003,174/175:487-492.
【35】ZHAO Man-hong, CHEN Xi, YAN Jin, et al. Determination of uniaxial residual stress and mechanical properties by instrumented indentation[J]. Acta Materialia,2006,54:2823-2832.
【36】张龙,程广贵,丁建宁,等.纳米压痕法对304不锈钢残余应力的研究(英文)[J]. 传感技术学报,2012(6):766-770.
【37】赵升升,华伟刚,杜昊,等.一种测量硬质薄膜残余应力的新方法[J]. 金属学报,2008,44(1):125-128.
【38】徐临燕,栗大超,刘瑞鹏,等.利用显微激光多普勒测量纳米梁的残余应力[J]. 光电子.激光,2009(8):1045-1048.
【39】PRIME M B,HILL M R. Residual stress, stress relief, and in homogeneity in aluminum plate [J]. Scripta Materialia,2000,46(1):77-82.
【40】唐志涛,刘战强,艾兴,等.基于裂纹柔度法的铝合金预拉伸板内部残余应力测试[J]. 中国有色金属学报,2007(9):1404-1409.
【41】洪毅,张仲宁,张淑仪,等.利用扫描电子声显微镜研究残余应力分布[J]. 南京大学学报:自然科学版,2001(4):508-514.
【42】CANTRELL J H, QIAN M, RAVICHANDRAN M V, et al. Scanning electron acoustic microscopy of indentation-induced cracks and residual stresses in ceramics[J]. Applied Physics Letters,1990,57(8): 1870-1872.
【2】ZHU Li-na, XU Bin-shi, WANG Hai-dou, et al. On the evaluation of residual stress and mechanical properties of FeCrBSi coatings by nanoindentation[J]. Materials Science and Engineering: A,2012,536:98-102.
【3】ZHU Li-na, WANG Cheng-biao, WANG Hai-dou, et al. Tribological properties of WS2 composite film prepared by a two-step method[J]. Vacuum, 2010,85:16-21.
【4】ZHU Li-na, XU Bin-shi, WANG Hai-dou, et al. Indentation size effect on the mechanical properties of supersonic plasma sprayed NiCr-Cr3C2 coating[J]. Rare Metal Materials and Engineering,2012,41(S1):296-298.
【5】袁发荣,伍尚礼.残余应力测试与计算[M]. 长沙:湖南大学出版社,1987:304.
【6】米谷茂.残余应力的产生与对策[M]. 北京:机械工业出版社,1983:344.
【7】张定铨,何家文.材料中残余应力的X 射线衍射分析和作用[M]. 西安:西安交通大学出版社,1999:284.
【8】ALBERTAZZI A,PEIXOTO F T, SUTERIO R, et al. Evaluation of a residual stresses measurement device combining a radial in-plane ESPI and the blind hole drilling method[J]. Optical Metrologyin Production Engineering, 2004,54:201-212.
【9】齐红宇,刘金龙,杨晓光,等.基于云纹干涉法与钻孔法的等离子热障涂层残余应力实验[J]. 航空动力学报,2011,26(3):617-621.
【10】陈玲玲,杨吟飞,何宁,等.基于电子散斑干涉术的残余应力测量[J]. 传感器与微系统,2010,29(1):108-113.
【11】杨帆,费维栋,蒋建清.X 射线衍射技术在薄膜残余应力测量中的应用[J]. 功能材料,2007,38(11):1745-1749.
【12】SUH C M, HWANG B W,MURAKAMI R I. Behaviors of residual stress and high-temperature fatigue life in ceramic coatings produced by PVD[J]. Materials Science and Engineering: A, 2003,343(1/2):1-7.
【13】HANABUSA T. Residual stress and in-situ thermal stress measurements of copper films on glass substrate[J]. Materials Science Research International, 2001,1:54-60.
【14】王丹,徐滨士,董世运.涂层残余应力实用检测技术的研究进展[J]. 金属热处理,2006,31(5):48-52.
【15】杨梅,郭智兴,熊计,等.硬质合金后处理过程中残余应力的研究[J]. 硬质合金,2010,27(5):274-161.
【16】李峻宏,高建波,李际周,等.中子衍射残余应力无损测量与谱仪研发[J]. 无损检测,2010,32(10):765-769.
【17】卢诚磊,倪纯珍,陈立功.巴克豪森效应在铁磁材料残余应力测量中的应用[J]. 无损检测,2005,27(4):176-180.
【18】王振山,刘树桥.磁性法测定球罐残余应力[J]. 化工炼油机械,1983(3):13-16,39.
【19】傅玉华,黄志强,吴家声,等.焊缝残余应力的磁性法和盲孔法测试及讨论[J]. 武汉化工学院学报,1991(3):54-59.
【20】罗龙清,鞠伟,于润桥,等.金属磁记忆技术用于去应力退火评估的可行性研究[J]. 热处理技术与装备,2011,32(5):17-19.
【21】SANDERSON R M, SHEN Y C. Measurement of residual stress using laser generate dultrasound[J]. International Journal of Pressure Vessels and Piping, 2010,87(12):762-765.
【22】虞付进,赵燕伟,张克华.超声检测表面残余应力的研究与发展[J]. 新技术新工艺,2007(10):80-83.
【23】贺玲凤,潘桂梅,小林昭一.利用激光超声测量H型钢梁的残余应力[J]. 华南理工大学学报:自然科学版,2001(7):20-23.
【24】马子奇,刘雪松,张世平,等.超声波法曲面工件残余应力测量[J]. 焊接学报,2011(11):25-28,114.
【25】潘勤学,栗勇,徐春广,等.超声法焊缝残余应力检测技术研究[J]. 电子机械工程,2012,28(1):8-12.
【26】张泰华.微/纳米力学测试技术及其应用[M]. 北京: 机械工业出版社,2004:179.
【27】ZHU Li-na, XU Bin-shi, WANG Hai-dou, et al. Measurement of residual stress in quenched 1045 steel by the nanoindentation method[J]. Matetials Characterization, 2010,61(12):1359-1362.
【28】章莎,黄勇力,赵冠湘,等.纳米压痕法测量电沉积镍镀层的残余应力[J]. 湘潭大学自然科学学报,2006(1):50-53.
【29】LILLE H, KOO J, RYABCHIKOV A, et al. Determination of modulus of elasticity, nanohardness and residual stresses in brush-plated gold and silver coatings on copper substrate[J]. Materials Science, 2012,18(1):51-56.
【30】刘建中,叶笃毅,张丽娜,等.疲劳裂纹尖端残余应力场的深度-传感压痕测试与有限元分析[J]. 航空学报2012,33(5):1-10.
【31】孙雅洲,刘海涛,卢泽生.基于热力耦合模型的切削加工残余应力的模拟及试验研究[J]. 机械工程学报,2011(1):187-193.
【32】PEYRE P, CHAIEB I, BRAHAM C. FEM calculation of residual stresses induced by laser shock processing in stainless steels[J]. Modeling and Simulation in Materials Science and Engineering,2007,15(3):205-221.
【33】KANG W,CHEONS S. Analysis of coupled residual stresses in stamping and welding processes by finite element methods[J]. Proceedings of the Institution of Mechanical Engineers Part B: Journal of Engineering Manufacture,2012,226(5):884-897.
【34】BOUZAKIS K D, SKORDARIS G,MIRISIDIS J, et al. Determination of coating residual stress alterations demonstrated in the case of annealed films and based on a FEM supported continuous simulation of the nanoindentation[J]. Surface and Coatings Technology,2003,174/175:487-492.
【35】ZHAO Man-hong, CHEN Xi, YAN Jin, et al. Determination of uniaxial residual stress and mechanical properties by instrumented indentation[J]. Acta Materialia,2006,54:2823-2832.
【36】张龙,程广贵,丁建宁,等.纳米压痕法对304不锈钢残余应力的研究(英文)[J]. 传感技术学报,2012(6):766-770.
【37】赵升升,华伟刚,杜昊,等.一种测量硬质薄膜残余应力的新方法[J]. 金属学报,2008,44(1):125-128.
【38】徐临燕,栗大超,刘瑞鹏,等.利用显微激光多普勒测量纳米梁的残余应力[J]. 光电子.激光,2009(8):1045-1048.
【39】PRIME M B,HILL M R. Residual stress, stress relief, and in homogeneity in aluminum plate [J]. Scripta Materialia,2000,46(1):77-82.
【40】唐志涛,刘战强,艾兴,等.基于裂纹柔度法的铝合金预拉伸板内部残余应力测试[J]. 中国有色金属学报,2007(9):1404-1409.
【41】洪毅,张仲宁,张淑仪,等.利用扫描电子声显微镜研究残余应力分布[J]. 南京大学学报:自然科学版,2001(4):508-514.
【42】CANTRELL J H, QIAN M, RAVICHANDRAN M V, et al. Scanning electron acoustic microscopy of indentation-induced cracks and residual stresses in ceramics[J]. Applied Physics Letters,1990,57(8): 1870-1872.
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