基于声发射技术的接触疲劳失效检测应用与研究
Application and Research of Contact Fatigue Failure Detection Based on Acoustic Emission Technique
摘 要
接触疲劳是齿轮、轴承等长期承受交变载荷的重要旋转零部件的主要失效形式。采用声发射技术对接触疲劳失效过程进行监测，对损伤程度进行检测以及揭示接触疲劳失效机理具有重要的意义。随着声发射技术不断发展及先进声发射信号处理技术的出现，其在接触疲劳失效检测中的研究也越来越深入。文章回顾了声发射技术的发展现状，综述了声发射技术应用于块体零件和涂层零件的接触疲劳失效检测的研究进展与存在的问题，探讨了进一步研究的方向和解决问题的思路。
接触疲劳
失效检测
失效机理
Acoustic emission technology
Contact fatigue
Failure detection
Failure mechanism
Abstract
Contact fatigue was major failure mode for important rotating components bearing long term alternating load such as gears, bearings. It was very significant to monitor failure process of contact fatigue, detect damage degree, and reveal failure mechanism by acoustic emission technology. With the development of acoustic emission technology and discovery of signal processing technology, the research of contact fatigue failure detection was more indepth. This paper reviewed the development status about acoustic emission technique, summarized the research progress and existing problems of the application of acoustic emission technique to contact fatigue failure detection of bulk and coating components, and discussed the future research direction and thinking of solving problems at last.
中图分类号 TG174 TG115.28
所属栏目 综述
基金项目 国家杰出青年科学基金资助项目(51125023);国家973计划资助项目(2011C13013405);国家自然科学基金面上项目(50975285)
收稿日期 2011/8/26
修改稿日期
网络出版日期
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备注张志强(1985-)，男，硕士，从事装备再制造寿命预测研究。
引用该论文: ZHANG ZhiQiang,LI GuoLu,WANG HaiDou,XU BinShi,PIAO ZhongYu. Application and Research of Contact Fatigue Failure Detection Based on Acoustic Emission Technique[J]. Nondestructive Testing, 2012, 34(1): 66～72
张志强,李国禄,王海斗,徐滨士,朴钟宇. 基于声发射技术的接触疲劳失效检测应用与研究[J]. 无损检测, 2012, 34(1): 66～72
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参考文献
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【2】Carpinteri A, Lacidogna G, Pugno N. Structural damage diagnosis and life-time assessment by acoustic emission monitoring［J］. Engineering Fracture Mechanics,2007,74(1/2):273-289.
【3】Tandon N, Choudhury A. A review of vibration and acoustic measurement methods for the detection of damages in rolling element bearings［J］. Tribology International,1999,32(8):469-480.
【4】Tan C K, Mba D. Identification of the acoustic emission source during a comparative study on diagnosis of a spur gearbox［J］. Tribology International,2005,38(5):469-480.
【5】Meriaux J, Boinet M, Fouvry S. Identification of fretting fatigue crack propagation mechanisms using acoustic emission［J］. Tribology International,2010,43(11):2166-2174.
【6】杨明棉.声发射检测［M］.北京：机械工业出版社,2005:2-8.
【7】Green A T, Loekman C S, Steele R K. Acoustic verification of structural integrity of polaris chambers［J］. Mordern Plastics,1964,41(11):137-139.
【8】Dunegan H L, Harris D O, Tatro C A. Fracture analysis by use of acoustic emission［J］. Engineering Fracture Mechanics,1968,1(1):105-110.
【9】Dunegan H L, Tetelman A S. Non-destructive characterization of hydrogen embrittlement cracking by acoustic emission techniques［J］. Engineering Fracture Mechanics,1971,2(4):391-402.
【10】Droulliard T F. A history of acoustic emission［J］. Joumal of Acoustic Emission,1996,14(l):1-34.
【11】耿荣生.声发射技术发展现状-学会成立20周年回顾［J］.无损检测,1998,20(6):151-154.
【12】Balerston H L. The detection of incipient failure in bearings［J］. Materials Evaluation,1969,27(6):121-128.
【13】Holroyd T J, Randall N. Use of acoustic emission for machine condition monitoring［J］. Brit J NDT,1993,35(2):75-78.
【14】Yoshioka T. Acoustic emission and vibration in rolling contact fatigue (4th report): measurement of propagation initiation and propagation time of rolling contact fatigue［J］. Japanese Journal Tribology,1992,37(2):17-205.
【15】Yoshioka T, Fujiwara T. A new acoustic emission source locating system for the study of rolling contact fatigue［J］. Wear,1982,81:183-196.
【16】Abdullah M A, Mba D. A comparative experimental study on the use of acoustic emission and vibration analysis for bearing defect identification and estimation of defect size［J］. Mechanical Systems and Signal Processing,2006,20(7):1537-1571.
【17】Bourchak M, Farrow I R, Bond I P. Acoustic emission energy as a fatigue damage parameter for CFRP composites［J］. International Journal of Fatigue,2007,29(3):457-470.
【18】AlBalushi K R, Addali A, Charnley B. Energy index technique for detection of acoustic emissions associated with incipient bearing failures［J］. Applied Acoustics,2010,71(9):812-821.
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【20】Morton T M, Harrington R M, Bjeletich J G. Acoustic emissions of fatigue crack growth［J］. Engineering Fracture Mechanics,1973,5(3):693-697.
【21】Holford K M, Carter D C. Acoustic emission source location［J］. Key Engineering Materials,1999,167-168:162-171.
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【23】Yoon D J, Weiss W J, Shah S P. Assessing damage in corroded reinforced concrete using acoustic emission［J］. Journal of engineering mechanics,2000,126(3):273-283.
【24】Roberts T, Talebzadeh M. Acoustic emission monitoring of fatigue crack propagation［J］. Journal of Constructional Steel Research,2003,59(6):695-712.
【25】Guo Y B, Schwach W. An experimental investigation of white layer on rolling contact fatigue using acoustic emission technique［J］. International Journal of Fatigue,2005,27(9):1051-1061.
【26】Yoshioka T, Korenaga A, Mano H. Diagnosis of rolling bearing by measuring time interval of AE generation［J］. Journal of tribology,1999,121(3):468-472.
【27】Rahman Z, Ohba H, Yoshioka Y. Incipient damage detection and its propagation monitoring of rolling contact fatigue by acoustic emission［J］. Tribology International,2009,(42)6:807-815.
【28】Jones R H, Friesel M A. Acoustic emission during pitting and transgranular crack initiation in type 304 stainless steel［J］. Corrosion,1992,48(9):748-751.
【29】Zhong Z M, Chen J, Zhong P. Application of the blind source separation method to feature extraction of machine sound signals［J］. Int J Adv Manuf Technol,2006,28(9-10):855-862.
【30】朴钟宇，徐滨士，王海斗.滚动接触条件下铁基涂层的疲劳磨损寿命实验研究［J］.材料工程,2010(6):50-53.
【31】Tobe S, Kodama S, Misawa H. Rolling contact behaviour of plasma sprayed coating on aluminium alloy［C］. Japan ASM International. Japan: Surface Engineering International Conference,1990:171-178.
【32】Nieminen R, Vuoristo P, Niemi K. Rolling contact fatigue failure mechanisms in plasma and HVOF sprayed WC-Co coatings［J］. Wear,1997,212(1):66-77.
【33】Miguel J M, Guilemany J M, Mellor B G. Acoustic emission study on WC-Co thermal sprayed coatings［J］. Materials and Science Engineering A,2003,352(1/2):55-63.
【34】Stebut J V, Lapostolle F, Bucsa M. Acoustic emission monitoring of single cracking events and associated damage mechanism analysis in indentation and scratch testing［J］. Surface and Coatings Technology,1999,116-119:160-171.
【35】Piao Z Y, Xu B S, Wang H D. A separation of experimental study on coatings failure signal responses under rolling contact［J］. Tribology International,2010,44(11):1304-1308.
【36】Piao Z Y, Xu B S, Wang H D. Investigation of fatigue prediction of FeCr alloy coatings under rolling contact based on acoustic emission technique［J］. Applied Surface Science,2011,257(7):2581-2586.
【2】Carpinteri A, Lacidogna G, Pugno N. Structural damage diagnosis and life-time assessment by acoustic emission monitoring［J］. Engineering Fracture Mechanics,2007,74(1/2):273-289.
【3】Tandon N, Choudhury A. A review of vibration and acoustic measurement methods for the detection of damages in rolling element bearings［J］. Tribology International,1999,32(8):469-480.
【4】Tan C K, Mba D. Identification of the acoustic emission source during a comparative study on diagnosis of a spur gearbox［J］. Tribology International,2005,38(5):469-480.
【5】Meriaux J, Boinet M, Fouvry S. Identification of fretting fatigue crack propagation mechanisms using acoustic emission［J］. Tribology International,2010,43(11):2166-2174.
【6】杨明棉.声发射检测［M］.北京：机械工业出版社,2005:2-8.
【7】Green A T, Loekman C S, Steele R K. Acoustic verification of structural integrity of polaris chambers［J］. Mordern Plastics,1964,41(11):137-139.
【8】Dunegan H L, Harris D O, Tatro C A. Fracture analysis by use of acoustic emission［J］. Engineering Fracture Mechanics,1968,1(1):105-110.
【9】Dunegan H L, Tetelman A S. Non-destructive characterization of hydrogen embrittlement cracking by acoustic emission techniques［J］. Engineering Fracture Mechanics,1971,2(4):391-402.
【10】Droulliard T F. A history of acoustic emission［J］. Joumal of Acoustic Emission,1996,14(l):1-34.
【11】耿荣生.声发射技术发展现状-学会成立20周年回顾［J］.无损检测,1998,20(6):151-154.
【12】Balerston H L. The detection of incipient failure in bearings［J］. Materials Evaluation,1969,27(6):121-128.
【13】Holroyd T J, Randall N. Use of acoustic emission for machine condition monitoring［J］. Brit J NDT,1993,35(2):75-78.
【14】Yoshioka T. Acoustic emission and vibration in rolling contact fatigue (4th report): measurement of propagation initiation and propagation time of rolling contact fatigue［J］. Japanese Journal Tribology,1992,37(2):17-205.
【15】Yoshioka T, Fujiwara T. A new acoustic emission source locating system for the study of rolling contact fatigue［J］. Wear,1982,81:183-196.
【16】Abdullah M A, Mba D. A comparative experimental study on the use of acoustic emission and vibration analysis for bearing defect identification and estimation of defect size［J］. Mechanical Systems and Signal Processing,2006,20(7):1537-1571.
【17】Bourchak M, Farrow I R, Bond I P. Acoustic emission energy as a fatigue damage parameter for CFRP composites［J］. International Journal of Fatigue,2007,29(3):457-470.
【18】AlBalushi K R, Addali A, Charnley B. Energy index technique for detection of acoustic emissions associated with incipient bearing failures［J］. Applied Acoustics,2010,71(9):812-821.
【19】Choudhury A, Tandon N. Application of acoustic emission technique for the detection of defects in rolling element bearings［J］. Tribology International,2000,33(1):39-45.
【20】Morton T M, Harrington R M, Bjeletich J G. Acoustic emissions of fatigue crack growth［J］. Engineering Fracture Mechanics,1973,5(3):693-697.
【21】Holford K M, Carter D C. Acoustic emission source location［J］. Key Engineering Materials,1999,167-168:162-171.
【22】Hamstad M A, McColskey J D. Detectability of slow crack growth in bridge steels by acoustic emission［J］. Materials Evaluation,1999,57(11):1165-1174.
【23】Yoon D J, Weiss W J, Shah S P. Assessing damage in corroded reinforced concrete using acoustic emission［J］. Journal of engineering mechanics,2000,126(3):273-283.
【24】Roberts T, Talebzadeh M. Acoustic emission monitoring of fatigue crack propagation［J］. Journal of Constructional Steel Research,2003,59(6):695-712.
【25】Guo Y B, Schwach W. An experimental investigation of white layer on rolling contact fatigue using acoustic emission technique［J］. International Journal of Fatigue,2005,27(9):1051-1061.
【26】Yoshioka T, Korenaga A, Mano H. Diagnosis of rolling bearing by measuring time interval of AE generation［J］. Journal of tribology,1999,121(3):468-472.
【27】Rahman Z, Ohba H, Yoshioka Y. Incipient damage detection and its propagation monitoring of rolling contact fatigue by acoustic emission［J］. Tribology International,2009,(42)6:807-815.
【28】Jones R H, Friesel M A. Acoustic emission during pitting and transgranular crack initiation in type 304 stainless steel［J］. Corrosion,1992,48(9):748-751.
【29】Zhong Z M, Chen J, Zhong P. Application of the blind source separation method to feature extraction of machine sound signals［J］. Int J Adv Manuf Technol,2006,28(9-10):855-862.
【30】朴钟宇，徐滨士，王海斗.滚动接触条件下铁基涂层的疲劳磨损寿命实验研究［J］.材料工程,2010(6):50-53.
【31】Tobe S, Kodama S, Misawa H. Rolling contact behaviour of plasma sprayed coating on aluminium alloy［C］. Japan ASM International. Japan: Surface Engineering International Conference,1990:171-178.
【32】Nieminen R, Vuoristo P, Niemi K. Rolling contact fatigue failure mechanisms in plasma and HVOF sprayed WC-Co coatings［J］. Wear,1997,212(1):66-77.
【33】Miguel J M, Guilemany J M, Mellor B G. Acoustic emission study on WC-Co thermal sprayed coatings［J］. Materials and Science Engineering A,2003,352(1/2):55-63.
【34】Stebut J V, Lapostolle F, Bucsa M. Acoustic emission monitoring of single cracking events and associated damage mechanism analysis in indentation and scratch testing［J］. Surface and Coatings Technology,1999,116-119:160-171.
【35】Piao Z Y, Xu B S, Wang H D. A separation of experimental study on coatings failure signal responses under rolling contact［J］. Tribology International,2010,44(11):1304-1308.
【36】Piao Z Y, Xu B S, Wang H D. Investigation of fatigue prediction of FeCr alloy coatings under rolling contact based on acoustic emission technique［J］. Applied Surface Science,2011,257(7):2581-2586.
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