Progress in Prediction of CO2 Corrosion Rate Affected by Oil in Gathering Pipelines
摘 要
在一定条件下,腐蚀介质中含油对集输管道CO2腐蚀行为有一定的缓蚀作用,是否考虑油品的润湿性和腐蚀产物膜,已成为各个不同CO2腐蚀预测模型的最大的差别.介绍了已有的CO2腐蚀速率预测模型及其考虑的因素;在此基础上,从经验模型、半经验模型、机理模型及神经网络模型四个方面系统地总结了近年来考虑含油影响的CO2腐蚀速率预测研究的进展,并提出了现存的一些问题和今后的研究方向.
Abstract
Under special conditions,oils in corrosion environment have some inhibitive effect on CO2 corrosion behavior of gathering pipelines.Whether or not the oil wetting and corrosion product film are considered becomes a great difference in existing rate prediction models of sweet corrosion.The progress of CO2 corrosion rate prediction models including empirical model,semi-empirical model,mechanistic model and artificial neural network model considering the effects of oil in recent years is introduced in detail,the present problems and further research directions are also discussed.
中图分类号 TG172
所属栏目 石油管道防腐蚀
基金项目 国家重大科技专项(2011ZX05017-004)
收稿日期 2014/4/1
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备注程远鹏(1981-),讲师,博士研究生,从事油气储运设备腐蚀理论与防护技术方面的研究.
引用该论文: CHENG Yuan-peng,LI Zi-li,BI Hai-sheng,GUO Bai-he,BAI Yu. Progress in Prediction of CO2 Corrosion Rate Affected by Oil in Gathering Pipelines[J]. Corrosion & Protection, 2015, 36(3): 207
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参考文献
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【2】XU D,HUANG W,RUSCHAU G,et al.Laboratory investigation of MIC threat due to hydrotest using untreated seawater and subsequent exposure to pipeline fluids with and without SRB spiking[J].Engineering Failure Analysis,2013(28):149-159.
【3】高洪斌.二氧化碳对油田集油管线腐蚀的预测[J].石油天然气学报,2006,28(4):410-413.
【4】刘绘新,苏永平.川东气田油管腐蚀现状基本特征[J].天然气工业,2000,20(5):77-79.
【5】NESIC S.Key issues related to modeling of internal of corrosion of oil and gas pipelines-A review[J].Corrosion Science,2007,49:4308-4338.
【6】CAI J Y,LI C,TANG X P,et al.Experimental study of water wetting in oil-water two phase flow-horizontal flow of model oil[J].Chemical Engineering Science,2012,73:334-344.
【7】NESIC S.Effects of multiphase flow on internal CO2 corrosion of mild steel pipelines[J].Energy Fuels,2012,26:4098-4111.
【8】ELIYAN F F,MOHAMMADI F,AIFANTAZi A.An electrochemical investigation on the effect of the chloride content on CO2 corrosion of API-X100 steel[J].Corrosion Science,2012,64:37-43.
【9】AYELLO F,LI C,TANG X P,et al.Determination of phase wetting in oil-water pipe flows[J].Corrosion,2012,69(5):566.
【10】DE WAARD C,LOTS U,MILLIAMS D E.Predictive model for CO2 corrosion engineering in wet natural gas pipelines[J].Corrosion,1991,47(12):976-984.
【11】KVERNVOLD O,JOHNSON R,HELGERSON T.Assessment of internal pipeline corrosion[C]//the International Offshore Mechanics and Arctic Engineering Symposium,Calgary:[s.n],1992:409-420.
【12】ANDESNE T R,HALLEN J M.A study on the reliability assessment methodology for pipelines with active corrosion defects[J].International Journal of Pressure Vessels and Piping,2002,79(1):77-86.
【13】廖柯熹.油气管道剩余寿命评估研究[D].成都:西南石油大学博士学位论文,2001.
【14】姚建军.油气长输管线腐蚀剩余寿命预测技术研究[D].成都:西南石油大学硕士学位论文,2004.
【15】张国安,陈长风,路民旭,等.油气田中CO2腐蚀的预测模型[J].中国腐蚀与防护学报,2005,25(2):119-123.
【16】ROLFNY B.Overview of CO2 corrosion models for wells and pipelines[C]//Corrosion 2002,Houston:NACE International,2007:02233.
【17】DE W C,LOTZ U.Prediction of CO2 corrosion of carbon steel[C]//Corrosion 1993,Houston:NACE International,1993:69.
【18】DE W C,SMITH L,BARTLETT P,et al.Modelling corrosion rates in oil production tubing[C]//Eurocorr 2001,Milano:Associazione Italiana Di Matallurgia,2001:01254.
【19】鲜宁,孙素芬,姜放,等.CO2气田开发的腐蚀预测与控制措施[J].天然气与石油,2011,29(2):62-66.
【20】GARTLAND P O,JOHNSEN R.Application of internal corrosion modeling in the risk assessment of pipeline[C]//Corrosion 2003,Houston:NACE International,2003:03179.
【21】刘伟伟.油田集输管道CO2腐蚀规律和预测模型研究[D].青岛:中国石油大学硕士学位论文,2009.
【22】JEPSON W P,STITZEL S,KANG C,et al.Model for sweet corrosion in horizontal multiphase slug flow[C]//Corrosion 1997,Houston:NACE International,1997:11.
【23】DE W C,CORCON,AERDENHOUT,et al.The influence of crude oils on well tubing corrosion rates[C]//Corrosion 2003,Houston:NACE International,2003:03629.
【24】SRINIVASAN S,KANE R D.Critical issues in the application and evaluation of a corrosion prediction model for oil and gas systems[C]//Corrosion 2003,Houston:NACE International,2003:03640.
【25】崔钺,兰惠清,康正凌,等.基于流场计算的天然气集输管线CO2腐蚀预测模型[J].石油学报,2013,34(2):386-392.
【26】NESIC S,POSTLET H J,OLSEN S.An electrochemical model for prediction of corrosion of mild steel in aqueous carbon dioxide solutions[J].Corrosion,1996,52(4):280.
【27】NESIC S,NORDSVEEN M,NYBORG R,et al.A mechanistic model for CO2 corrosion with protective iron carbonate films[C]//Corrosion 2001,Houston:NACE International,2001:0140.
【28】NESIC S,NORDSVEEN M,RYBORG,et al.A mechanistic model for corrosion dioxide of mild steel in the presence of protective iron carbonate films-part 2:a numerical experiment[J].Corrosion,2003,59(5):489.
【29】NESIC S,LEE K L J.A mechanistic model for dioxide corrosion of mild steel in the presence of protective iron carbonate films-part 3:Film growth model[J].Corrosion,2003,59(5):443.
【30】NESIC S,MAGNUS N,NIGEL M,et al.Probabilistic modelling of CO2 corrosion laboratory data using neural networks[J].Corrosion Science,2001,43(7):1373-1392.
【31】孙丽丽,苏毅,贾蕊,等.基于BP神经网络的N80钢CO2腐蚀预测方法研究[J].兵器材料科学与工程,2012,35(6):14-17.
【32】李强,鞠虹,唐晓,等.基于人工神经网络的CO2/H2S腐蚀速率预测模型[J].腐蚀与防护,2013,34(1):10-12,17.
【33】HERNNDEZ S,NESIC S.Use of artificial neural networks for predicting crude oil effect on CO2 corrosion of carbon steels[C]//Corrosion 2005,Houston:NACE International,2005:05554.
【34】KADHIM F S,YOUSIF Y K.Modeling of corrosion rate under two phase flow in horizontal pipe using neural network[J].Journal of Engineering,2012,18(7):876-885.
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