Preparation and Properties of Environmental Zinc/Aluminum Based Corrosion Resistant Coating
摘 要
以硅烷为粘接剂、片状锌铝粉为原料,在20钢基体上制备了无铬的环保型锌铝基耐蚀涂层,以替代传统的含铬达克罗涂层;用X射线衍射仪、扫描电子显微镜对涂层的成分和结构进行了表征,用开路电位、电化学阻抗谱测试和盐雾试验研究了涂层的电化学和耐腐蚀性能.结果表明:无铬锌铝基耐蚀涂层的耐蚀性能与达克罗涂层几近相同;硅烷偶联剂在涂层中主要起粘结作用,涂层中片状锌铝粉分布均匀,层层堆叠;涂层对基体具有牺牲阳极保护和屏蔽作用,增加涂层厚度可增强涂层的屏蔽作用.
Abstract
To replace the traditional chrome dacromet coating,an environmental and chrome-free zinc/aluminum based corrosion resistant coating was prepared on 20 steel using silane as binder and flaky zinc/aluminum powders as raw materials.The composition and structure of the coating were characterized by X-ray diffraction and scanning electron microscopy.The electrochemical behavior and corrosion properties of the coating were investigated by open-circuit potential measurement,electrochemical impedance spectroscopy and salt spray test.The results indicate that the corrosion resistance of the chrome-free coating was nearly the same to that of the traditional chrome dacromet coating.It was also showed that silane only played an adhesive role in the coating and the flaky zinc and aluminum powders were uniformly distributed and stacked in the coating.Cathodic protection and shielding effects were the main means employed to protect the matrix metal against corrosion,and the shielding effect was increased with the increase of the coating thickness.
中图分类号 TG174.4
所属栏目 新材料 新工艺
基金项目 国家科技支撑计划项目(2007BAB27B05);北京市科技新星计划资助项目(2008A029)
收稿日期 2009/1/12
修改稿日期 2009/8/10
网络出版日期
作者单位点击查看
备注陈鹏(1983-),男,黑龙江密山人,硕士研究生.
引用该论文: CHEN Peng,WANG Xu-dong,SUN Dong-bai,MENG Hui-min,YU Hong-ying,FAN Zi-shuan. Preparation and Properties of Environmental Zinc/Aluminum Based Corrosion Resistant Coating[J]. Materials for mechancial engineering, 2010, 34(2): 67~70
陈鹏,王旭东,孙冬柏,孟惠民,俞宏英,樊自拴. 环保型锌铝基耐蚀涂层的制备与性能[J]. 机械工程材料, 2010, 34(2): 67~70
被引情况:
【1】魏小昕,蒋穹,张平则, "鳞片状锌铝合金粉的制备及其性能",机械工程材料 38, 20-23(2014)
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】U.S.Environmental Protection Agency.Integrated risk information system(IRIS) on chromium.National center for environmental assessment[R].Washington:US EPA,1999.
【2】ANDREA R,DIETER K W,WERNER F.Surface modified zinc dust pigments in anti-corrosion coatings[J].Farbe & Lack,1994,100(12):1003-1011.
【3】CABRAL A M,DUARTE R G.A comparative study on the corrosion resistance of AA2024-T3 substrates pretreated with different silane solutions composition of the films formed[J].Progress in Organic Coatings,2005,54(4):322-331.
【4】VAN OOIJ W J,ZHU Dan-qing.Effect of a mine functional group on corrosion rate of iron coated with films of organofunctional silanes[J].Corrosion,2001,157(3):413-420.
【5】PALANIVEL V,ZHU Dan-qing,VAN OOIJ W J.Nanoparticle-filled silane films as chromate replacements for aluminum alloys[J].Progress in Organic Coatings,2003,47(3/4):384-392.
【6】BONORA P L,DEFLORIAN F,FEDRIZZI L.Electrochemical impedance spectroscopy as a tool for investingating under paint corrosion[J].Electrochimica Acta,1996,41(7/8):1073-1082.
【7】张伟,王佳,赵增元,等.有机涂层失效过程的电化学阻抗和电位分布响应特征[J].高等学校化学学报,2009,30(4):762-766.
【2】ANDREA R,DIETER K W,WERNER F.Surface modified zinc dust pigments in anti-corrosion coatings[J].Farbe & Lack,1994,100(12):1003-1011.
【3】CABRAL A M,DUARTE R G.A comparative study on the corrosion resistance of AA2024-T3 substrates pretreated with different silane solutions composition of the films formed[J].Progress in Organic Coatings,2005,54(4):322-331.
【4】VAN OOIJ W J,ZHU Dan-qing.Effect of a mine functional group on corrosion rate of iron coated with films of organofunctional silanes[J].Corrosion,2001,157(3):413-420.
【5】PALANIVEL V,ZHU Dan-qing,VAN OOIJ W J.Nanoparticle-filled silane films as chromate replacements for aluminum alloys[J].Progress in Organic Coatings,2003,47(3/4):384-392.
【6】BONORA P L,DEFLORIAN F,FEDRIZZI L.Electrochemical impedance spectroscopy as a tool for investingating under paint corrosion[J].Electrochimica Acta,1996,41(7/8):1073-1082.
【7】张伟,王佳,赵增元,等.有机涂层失效过程的电化学阻抗和电位分布响应特征[J].高等学校化学学报,2009,30(4):762-766.
相关信息