Evaluation of Creep Damage and Remaining Life along Longitudinal Direction of Ethylene Cracking Tubes
摘 要
通过对某石化公司服役3 a的乙烯裂解炉管沿高度方向的显微组织进行分析, 使用定量金相分析的方法将该炉管沿高度方向的损伤状态与蠕变损伤等级-剩余寿命图进行对比, 获得了不同高度处炉管的剩余寿命。结果表明: 该乙烯裂解炉管蠕变损伤程度沿高度方向的分布是不均匀的, 4~7 m高度处损伤最为严重, 约有50%的剩余寿命; 其他高度处的炉管仍处于蠕变损伤的初级阶段,尚有70%~90%的剩余寿命。
Abstract
The creep damage states of ethylene cracking tubes which had serviced for three years along longitudinal direction were analyzed with quantitative metallographic analysis method, and the relationship between creep damage levels and remaining life was studied. The damage distribution was obtained along the high level for the tubes. The results show that the creep damage of the tubes was non-uniform. The severest damage occurred at 4~7 m high level of the tubes and where had about 50% remaining life. The creep damage at the other high lever was still in the initial stage and where had 70% ~ 90% remaining life.
中图分类号 TQ221.211 TQ053.6
所属栏目 试验技术与方法
基金项目
收稿日期 2009/12/22
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备注尤兆宏(1965-),男, 高级工程师。
引用该论文: YOU Zhao-hong. Evaluation of Creep Damage and Remaining Life along Longitudinal Direction of Ethylene Cracking Tubes[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2010, 46(10): 634~636
尤兆宏. 乙烯裂解炉管沿高度方向的蠕变损伤和剩余寿命评估[J]. 理化检验-物理分册, 2010, 46(10): 634~636
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参考文献
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【6】尤兆宏. 乙烯裂解炉炉管失效分析[J]. 化工机械,2007,34(6):346-348,355.
【2】RAY A K,SINHA S K,TIWARI Y N,et al. Analysis of failed reformer tubes[J]. Engineering Failure Analysis,2003,10:351-362.
【3】GONG J M,TU S T,YOON K B. Damage assessment and maintenance strategy of hydrogen reformer furnace tubes[J]. Engineering Failure Analysis,1999,6:143-153.
【4】GUAN Kai-shu,XU Fu-biao,WANG Zhi-wen,et al. Failure analysis for hot corrosion of weldment in ethylene cracking tubes[J]. Engineering Failure Analysis,2005,12(1):1-12.
【5】GUAN Kai-shu,XU Hong,WANG Zhi-wen. Quantitative study of creep cavity area of HP40 furnace tubes[J]. Nuclear Engineering and Design,2005,235(14): 1447-1456.
【6】尤兆宏. 乙烯裂解炉炉管失效分析[J]. 化工机械,2007,34(6):346-348,355.
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