Preparation and Wear Resistance of Tungsten Carbide Layer at Gray Cast Iron Surface
摘 要
利用铸渗结合热处理工艺, 在HT300灰铸铁表面原位制备了碳化钨(WC)层, 利用扫描电子显微镜、X射线衍射仪和销盘磨料磨损试验机研究了WC层的显微组织和耐磨性能, 分析了其磨损机理。结果表明:灰铸铁表面形成了厚度约为112 μm的WC层; WC层的相对耐磨性随载荷的增大先增加后减小, 载荷为15 N时, WC层的耐磨性明显高于灰铸铁的; 大载荷下WC层的磨损失效形式主要表现为颗粒挤压破碎并有部分剥落, 同时, 有片状的磨屑产生。
Abstract
Tungsten carbide (WC) layer was in-situ synthesized at the surface of HT300 gray cast iron by combination of casting-infiltration and heat treatment process. The microstructures and wear resistance of the WC layers were studied by scanning electron microscopy, X-ray diffraction and pin disk abrasive wear test. The wear mechanism was also analyzed. The results show that the WC layer with thickness of 112 μm was formed on the surface of the gray cast iron. The relative wear resistance of the WC layer first increased then decreased with the increase of loads. When the load was 15 N, the relative wear resistance of the WC layer was better than that of the gray cast iron. Under the heavy load, the wear-out failure of the WC layer mainly ascribed to particles′ squeezing fracture and partial peeling, meanwhile sheet-like wear debris was generated.
中图分类号 TB331 DOI 10.11973/jxgccl201602004
所属栏目 试验研究
基金项目 国家科技计划项目对俄科技合作专项(2014DFR50630); 国家高技术研究发展计划(“863”计划)项目(2013AA031803); 国家自然科学基金资助项目(51374169); 陕西省科学技术研究发展计划项目工业攻关计划(2014K08-13); 中国博士后科学基金资助项目(2014M552488)
收稿日期 2015/1/11
修改稿日期 2015/11/29
网络出版日期
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备注程仕李(1989-), 男, 陕西安康人, 硕士研究生。
引用该论文: CHENG Shi-li,ZHONG Li-sheng,FU Yong-hong,WANG Liang-liang. Preparation and Wear Resistance of Tungsten Carbide Layer at Gray Cast Iron Surface[J]. Materials for mechancial engineering, 2016, 40(2): 16~20
程仕李,钟黎声,付永红,王亮亮. 灰铸铁表面碳化钨层的制备与耐磨性能[J]. 机械工程材料, 2016, 40(2): 16~20
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【2】李文虎.铸渗法制备金属表面涂层的研究现状与进展[J].热加工工艺, 2009, 38(17): 17-20.
【3】HAO J J. Experimental investigation on plowshare coated by flame cladding Ni-base cast WC[J]. Transactions of The Chinese Society for Agriculture Machinery, 2005, 36(11): 139-142.
【4】贺长林,陈少克,周中河,等.激光熔覆金属基碳化钛强化涂层的研究现状及应用前景[J].热加工工艺, 2013, 42(12):7-10.
【5】刘跃,张国赏,魏世忠,等.堆焊工艺对高铬合金粉体堆焊层组织及耐磨性能的影响[J].机械工程材料, 2013,37(8):27-30.
【6】杨发平. ZG45钢表面Ni/ZrO2复合铸渗层的组织与耐磨性[J].机械工程材料, 2011, 35( 8): 1-4.
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【8】成小乐,高义民,邢建东,等.WC/45钢复合材料的温压烧结工艺及其磨损性能[J].西安交通大学学报, 2005, 39(1): 53-56.
【9】王亮亮,钟黎声,叶芳霞,等.原位合成碳化钛颗粒束增强铸铁基复合材料的磨损性能[J].材料热处理学报, 2013, 34(9): 26-30.
【10】COLACO R, VILAR R. A model for the abrasive wear of metallic matrix particle-reinforced materials[J]. Wear, 2003, 254(7): 625-634.
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