Influence of Laminations on the Edge of Steel Plates on Quality of Double-side Submerged-arc Welding Steel Pipes
摘 要
在双面埋弧焊钢管制造过程中, 无论是超标还是未超标的钢板边部分层都会影响焊接质量及焊接质量的检验, 并导致质量问题。结合超声检测、射线检测以及金相检验等方法的试验结果, 分别对板厚中心部位以及近表面的板边分层所引发的质量问题进行了归纳分析。为进一步提高油气管道质量水平, 从减小板边分层允许值和调整焊接工艺等方面有针对性地提出了有效的预防措施。
Abstract
Laminations of over-standard or within-standard defects on the edge of steel plates would affect the welding quality and its inspection in the manufacturing process of double-side submerged-arc welding steel pipes, and result in quality issues. Through the integrated analysis of ultrasonic testing (UT), radiographic testing (RT) and metallographic examinating results, the quality issues caused by the laminations in the center and subsurface positions were analyzed respectively. In order to improve the quality of oil and gas pipelines, effective and targeted precautions were proposed from the aspects of the reduction of permissible values of laminations on the edge of steel plates and the adjustment of welding procedures.
中图分类号 TG115.28+1 TG115.28+5 DOI 10.11973/lhjy-wl201603007
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收稿日期 2015/7/1
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备注张志刚(1978-), 男, 高级工程师。
引用该论文: ZHANG Zhi-gang,LAN Dong-mei. Influence of Laminations on the Edge of Steel Plates on Quality of Double-side Submerged-arc Welding Steel Pipes[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2016, 52(3): 177~180
张志刚,蓝冬梅. 钢板边部分层对双面埋弧焊钢管质量的影响[J]. 理化检验-物理分册, 2016, 52(3): 177~180
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参考文献
【1】张志刚.双面埋弧焊钢管管端焊缝射线检测黑度规定的合理性[J].理化检验-物理分册,2015,51(1): 45-48,54.
【2】API Spec 5L (45th edition):2012Specification for line pipe[S].
【3】DEP 31.40.20.37:2013Line pipe for critical service(Amendments/supplements to ISO 3183:2012 and API Spec 5L 45th edition)[S].
【4】ASTM A435—1990(R2007)Standard specification for straight-beam ultrasonic examination of steel plates[S].
【5】ASTM A578-2007(R2012)Standard specification for straight-beam ultrasonic examination of rolled steel plates for special applications[S].
【6】ISO 10893-9:2011Non-destructive testing of steel tubes—Part 9: Automated ultrasonic testing for the detection of laminar imperfections in strip/plate used for the manufacture of welded steel tubes[S].
【2】API Spec 5L (45th edition):2012Specification for line pipe[S].
【3】DEP 31.40.20.37:2013Line pipe for critical service(Amendments/supplements to ISO 3183:2012 and API Spec 5L 45th edition)[S].
【4】ASTM A435—1990(R2007)Standard specification for straight-beam ultrasonic examination of steel plates[S].
【5】ASTM A578-2007(R2012)Standard specification for straight-beam ultrasonic examination of rolled steel plates for special applications[S].
【6】ISO 10893-9:2011Non-destructive testing of steel tubes—Part 9: Automated ultrasonic testing for the detection of laminar imperfections in strip/plate used for the manufacture of welded steel tubes[S].
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