Magnetic Particle Testing of Near Surface Cracks for Different Thickness Coatings Block by Different Water-based Magnetic Fluids
摘 要
用化学共沉淀法制备平均粒径约为18 nm的Fe3O4水基磁悬液, 并用XRD(X射线衍射)、TEM(透射电镜)、VSM(磁滞回线)测试手段进行了表征。 利用锯床加工、焊接、打磨等工序制作不同厚度带裂纹缺陷涂覆层的人工试块;并分别用纳米Fe3O4水基磁悬液和HR-1型红磁膏配置的水基磁悬液, 对制作的含裂纹缺陷试块进行磁粉检测。结果表明: 随着涂覆层厚度的增大, 使用纳米Fe3O4磁悬液和常规HR-1型红磁膏进行检测所得的磁痕均由密实变得稀疏;涂覆层厚度较小时, 纳米Fe3O4磁悬液的磁痕清晰度稍优于常规HR-1型红磁膏的磁痕清晰度;涂覆层厚度较大时, 外加磁场施加过程中, 纳米Fe3O4磁悬液的磁痕清晰度稍优于常规HR-1型红磁膏的磁痕清晰度;但外加磁场撤离后, 纳米Fe3O4磁悬液的磁痕显示变得松散、不连续, 显示效果不如常规HR-1型红磁膏。
Abstract
Fe3O4 water-based magnetic fluid of averaged particle diameter 18nm was prepared by chemical co-precipitation and characterized by TEM, VSM and XRD. Test block with a coating artificial crack for different thickness coatings was constructed by machining, welding and grinding processing and so on. We used nano-Fe3O4 magnetic fluids and water-based magnetic HR-1 red magnetic paste that can be bought in the market to the magnetic particle testing of crack defects block, the result shows: with the coating thickness increasing, the magnetic image of both using nano-Fe3O4 magnetic particle and HR-1 magnetic paste was changed as from being dense to being thinning. At the relatively thin coating location, nano-Fe3O4 magnetic image resolution was a bit better than the conventional HR-1 red magnetic paste, but at the thicker location, nano-Fe3O4 magnetic image was slightly superior to the conventional HR-1 red magnetic paste while applying an extra magnetic field, but when the magnetic field was moved away, nano-Fe3O4 magnetic image became loose, discontinuous, so the display effect was no better than conventional HR-1 red magnetic paste.
中图分类号 TG115.28 DOI 10.11973/wsjc201605006
所属栏目 试验研究
基金项目 安徽省质量技术监督局科技支撑资助项目(13zj370022)。
收稿日期 2016/1/4
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备注洪勇(1983-), 男, 工程师, 博士, 主要从事纳米材料、无损检测研究工作。
引用该论文: HONG Yong,SHI Hong-bing,SHEN Hang,SHU Xia,WU Yu-cheng. Magnetic Particle Testing of Near Surface Cracks for Different Thickness Coatings Block by Different Water-based Magnetic Fluids[J]. Nondestructive Testing, 2016, 38(5): 23~25
洪勇,史红兵,沈沆,舒霞,吴玉程. 不同水基磁悬液对不同厚度涂覆层试块近表面裂纹的磁粉检测[J]. 无损检测, 2016, 38(5): 23~25
被引情况:
【1】洪 勇,史红兵,张俊斌,舒 霞,吴玉程, "不同形状纳米 Fe3O4水基磁悬液对人工裂纹缺陷试块的磁粉检测",无损检测 38, 34-36(2016)
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参考文献
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【2】洪勇, 史红兵, 吴玉程. 纳米Fe3O4磁悬液应用于磁粉无损检测的探讨[J].化学工程与设备, 2015(8): 223-225.
【3】JUAN B H, MAXIME J F, BRAD R W. Bifunctional Fe3O4/ZnS∶Mn composite nanoparticles[J]. Material Letters, 2013, 98: 108-111.
【4】宋志哲.磁粉检测[M].北京: 中国劳动社会保障出版社, 2008.
【5】NB/T 4730.4-2015承压设备无损检测[S].
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