磁巴克豪森噪声技术的发展现状
The Development Status of Magnetic Barkhausen Noise Technique
摘 要
磁巴克豪森噪声(MBN，Magnetic Barkhausen Noise)技术可以用来评估铁磁性材料一定深度内的微观组织结构变化、应力状态、微损伤缺陷等，是实现对材料疲劳、微裂纹等早期性能退化及应力状态评估的一项重要无损检测技术，工程应用前景广阔。简述了MBN技术的基本原理，综述了国内外MBN技术的研究现状，包括材料应力检测、金属疲劳状态分析、金属微观组织和晶粒度分析、材料硬度测量、材料表面处理工艺评价、与常规无损检测方法的比对等方面的内容，介绍了国内外相关检测仪器和检测标准，指出了MBN检测技术的发展趋势。
无损检测
铁磁性材料
疲劳
综述
MBN
NDT
Ferromagnetic material
Fatigue
Review
Abstract
Magnetic Barkhausen Noise (MBN) technique is a Nondestructive Testing (NDT) method capable of detecting the microstructure transformation, stress concentration and damage in ferromagnetic material. It can be used to assess the fatigue damage, the variation of microstructure, and the stress statue for ferromagnetic structure at the early stage. The research of MBN technique at present is reviewed in this paper, including magnetic material testing on stress, analyzing the fatigue stage of magnetic material, analyzing the metallographic structure, testing the surface hardness value, evaluating the surface treatment quality, and the comparision with other NDT methods. The MBN equipments and the standards are introduced in this paper and meanwhile, the development tendency of MBN technique is indicated.
中图分类号 TG115.28 DOI 10.11973/wsjc201607016
所属栏目 综 述
基金项目 铁磁性金属材料疲劳状态磁性无损检测方法研究资助项目(51377173)
收稿日期 2016/5/9
修改稿日期
网络出版日期
作者单位点击查看
备注沈功田(1963-)，男，博士，研究员，博士生导师，主要研究方向为声发射、红外和电磁等无损检测新技术
引用该论文: SHEN Gong-tian,ZHENG Yang,JIANG Zheng-pei,TAN Ji-dong. The Development Status of Magnetic Barkhausen Noise Technique[J]. Nondestructive Testing, 2016, 38(7): 66～74
沈功田,郑阳,蒋政培,谭继东. 磁巴克豪森噪声技术的发展现状[J]. 无损检测, 2016, 38(7): 66～74
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参考文献
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【2】BARKHAUSEN H. Two phenomena revealed with the help of new amplifiers［J］.Phys，1919,20:1-3.
【3】BLAOW M, EVANS J T, SHAW B A. Magnetic barkhausen noise: the influence of microstructure and deformation in bending［J］. Acta Materialia,2004, 53(2): 279-287.
【4】AMIRI M S, THIELEN M, RABUNG M, et al. On the role of crystal and stress anisotropy in magnetic barkhausen noise［J］. Journal of Magnetism and Magnetic Materials, 2014, 372: 16-22.
【5】VASHISTA M, PAUL S. Correlation between surface integrity of ground medium carbon steel with barkhausen noise parameters and magnetic hysteresis loop characteristics［J］. Materials and Design, 2008, 30(5): 1595-1603.
【6】VASHISTA M, GADDAM A, PAUL S. Study of surface integrity of ground bearing steel using barkhausen noise technique［J］. The International Journal of Advanced Manufacturing Technology, 2012, 63(5): 771- 783.
【7】税国双, 汪越胜, 曲建民. 材料力学性能退化的超声无损检测与评价［J］.力学进展,2005,35(01):52-68.
【8】MOORTHY V, SHAW B A, HOPKINS P. Magnetic barkhausen emission technique for detecting the overstressing during bending fatigue in case-carburised en36 steel［J］. NDT and E International, 2005,38(2): 159-166.
【9】VINCENT A, PASCO L, MORIN M, et al. Magnetic Barkhausen noise from strain-induced martensite during low cycle fatigue of 304L austenitic stainless steel［J］. Acta Materialia, 2005, 53(17): 4579-4591.
【10】MONLEVADE E F, CAMPOS M F, FRANCO F A, et al. Magnetic barkhausen noise in quenched carburized nickel-steels［J］. IEEE Transactions on Magnetics. 2012, 48(4): 1465-1468.
【11】VASHISTA M, MOORTHY V. On the shape of the magnetic barkhausen noise profile for better revelation of the effect of microstructures on the magnetisation process in ferritic steels［J］. Journal of Magnetism and Magnetic Materials,2015,393:584-592.
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【13】GHANEI S, KASHEFI M, MAZINANI M. Comparative study of eddy current and barkhausen noise nondestructive testing methods in microstructural examination of ferrite-martensite dual-phase steel［J］. Journal of Magnetism and Magnetic Materials, 2014, 356: 103-110.
【14】MARTNEZ-ORTIZ P, PREZ-BENITEZ J A, ESPINA-HERNNDEZ J H, et al. On the estimation of the magnetic easy axis in pipeline steels using magnetic barkhausen noise［J］.Journal of Magnetism and Magnetic Materials,2015,374:67-74.
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【16】MOORTHY V, SHAW B A, EVANS J T. Evaluation of tempering induced changes in the hardness profile of case-carburised en36 steel using magnetic barkhausen noise analysis［J］. NDT & E International, 2003,36(1):43-49.
【17】FRANCO F A, GONZLEZ M F R, CAMPOS M F, et al. Relation between magnetic barkhausen noise and hardness for jominy quench tests in SAE 4140 and 6150 Steels［J］. Journal of Nondestructive Evaluation, 2013, 32(1): 93-103.
【18】ALTPETER I, DOBMANN G, KRONING M, et al. Micro-magnetic evaluation of micro residual stresses of the IInd and IIIrd order［J］. NDT & E International, 2009, 42(4):283-290.
【19】KARPUSCHEWSKI B, BLEICHER M, BEUTNER M. Surface integrity inspection on gears using barkhausen noise analysis［J］. Procedia Engineering, 2011, 19: 162-171.
【20】SANTA-AHO S, VIPPOLA M, SORSA A, et al. Development of barkhausen noise calibration blocks for reliable grinding burn detection［J］. Journal of Materials Processing Tech, 2011, 212(2): 408-416.
【21】NEYRA A M R, NEZ N, ISABEL L P M, et al. Magnetic barkhausen noise and magneto acoustic emission in stainless steel plates［J］. Procedia Materials Science, 2015, 8: 674-682.
【22】SAHEBALAM A, KASHEFI M, KAHROBAEE S. Comparative study of eddy current andbarkhausen noise methods in microstructural assessment of heat treated steel parts［J］. Nondestructive Testing and Evaluation, 2014, 29(3): 208-218.
【23】穆向荣, 张秀林, 章守华, 等. 双相钢的巴克好森效应［J］. 北京钢铁学院学报, 1988, 10(2): 248-255.
【24】马咸尧, 孙大千. 巴克豪森应力效应的研究［J］. 华中理工大学学报, 1994, 22(9): 29-33.
【25】卢诚磊, 倪纯珍, 陈立功. 巴克豪森效应在铁磁材料残余应力测量中的应用［J］. 无损检测, 2005, 27(4): 176-178,182.
【26】尹何迟, 陈立功, 张光业, 等. 磁巴克豪森残余应力测量技术在热处理工艺评估中的应用［J］. 热处理, 2008, 23(2): 17-20.
【27】尹何迟, 颜焕元, 陈立功, 等. 磁巴克豪森效应在残余应力无损检测中的研究现状及发展方向［J］. 无损检测,2008,30(1):34-36,41.
【28】祁欣,于石生, 李波. 巴克豪森效应在材料检测中的应用和展望［J］. 材料科学与工艺, 1994, 2(2): 107-112.
【29】祁欣, 陈娟, 刘殿魁. 利用近饱和磁化产生的巴克豪森效应测量铁磁件二轴应力［J］. 计量学报,1999, 20(1): 15-20.
【30】CHEN J, ZHANG B J, SHU D, et al. Improvement of stress testing performance using barkhausen noise sensor［J］. Sensors & Actuators, A, Physical, 2011, 168(1):51-57.
【31】王平, 田贵云. 高速运行条件下的巴克豪森检测系统及方法: 中国, 101887048A［P］. 2010-11-17.
【32】丁松, 田贵云, 王平, 等. 巴克豪森应力检测中激励方式的影响［J］. 无损检测,2011,33(10):19-23.
【33】WANG Ping,ZHU Lei,ZHU Qiu-jun, et al. An application of back propagation neural network for the steel stress detection based on barkhausen noise theory［J］.NDT & E International, 2013,55(3):9-14.
【34】DING Song, TIAN Gui-yun, MOORTHY V, et al. New feature extraction for applied stress detection on ferromagnetic material using magnetic barkhausen noise ［J］. Measurement, 2015,73: 515-519.
【35】VASHISTA M, MOORTHY V. Influence of applied magnetic field strength and frequency response of pick-up coil on the magneticbarkhausen noise profile［J］. Journal of Magnetism and Magnetic Materials, 2013, 345: 208-214.
【36】MAGALAS L B. Application of the wavelet transform in mechanical spectroscopy and inbarkhausen noise analysis［J］. Journal of Alloys and Compounds, 2000, 310(1): 269- 275.
【37】VASHISTA M, PAUL S. Novel processing of Barkhausen noise signal for assessment of residual stress in surface ground components exhibiting poor magnetic response［J］. Journal of Magnetism and Magnetic Materials, 2011, 323: 2579-2584.
【38】GHANEI S, VAFAEENEZHAD H, KASHEFI M, et al, Design of an expert system based on neuro-fuzzy inference analyzer for on-line microstructural characterization using magnetic NDT method［J］. Journal of Magnetism and Magnetic Materials, 2015, 379, 131-136.
【39】朱晓雪. 基于DSP的巴克豪森便携式应力检测设备的研发［D］.南京:南京航空航天大学,2013.
【40】傅洁, 殷华宇, 陈娟, 等. 基于巴克豪森效应的钢轨应力检测系统设计［J］. 电子测量与仪器学报, 2013, 27(5): 403-408.
【2】BARKHAUSEN H. Two phenomena revealed with the help of new amplifiers［J］.Phys，1919,20:1-3.
【3】BLAOW M, EVANS J T, SHAW B A. Magnetic barkhausen noise: the influence of microstructure and deformation in bending［J］. Acta Materialia,2004, 53(2): 279-287.
【4】AMIRI M S, THIELEN M, RABUNG M, et al. On the role of crystal and stress anisotropy in magnetic barkhausen noise［J］. Journal of Magnetism and Magnetic Materials, 2014, 372: 16-22.
【5】VASHISTA M, PAUL S. Correlation between surface integrity of ground medium carbon steel with barkhausen noise parameters and magnetic hysteresis loop characteristics［J］. Materials and Design, 2008, 30(5): 1595-1603.
【6】VASHISTA M, GADDAM A, PAUL S. Study of surface integrity of ground bearing steel using barkhausen noise technique［J］. The International Journal of Advanced Manufacturing Technology, 2012, 63(5): 771- 783.
【7】税国双, 汪越胜, 曲建民. 材料力学性能退化的超声无损检测与评价［J］.力学进展,2005,35(01):52-68.
【8】MOORTHY V, SHAW B A, HOPKINS P. Magnetic barkhausen emission technique for detecting the overstressing during bending fatigue in case-carburised en36 steel［J］. NDT and E International, 2005,38(2): 159-166.
【9】VINCENT A, PASCO L, MORIN M, et al. Magnetic Barkhausen noise from strain-induced martensite during low cycle fatigue of 304L austenitic stainless steel［J］. Acta Materialia, 2005, 53(17): 4579-4591.
【10】MONLEVADE E F, CAMPOS M F, FRANCO F A, et al. Magnetic barkhausen noise in quenched carburized nickel-steels［J］. IEEE Transactions on Magnetics. 2012, 48(4): 1465-1468.
【11】VASHISTA M, MOORTHY V. On the shape of the magnetic barkhausen noise profile for better revelation of the effect of microstructures on the magnetisation process in ferritic steels［J］. Journal of Magnetism and Magnetic Materials,2015,393:584-592.
【12】GHANEI S, ALAM A S, KASHEFI M,et al. Nondestructive characterization of microstructure and mechanical properties of intercritically annealed dual-phase steel by magnetic barkhausen noise technique［J］. Materials Science and Engineering: A, 2014, 607, 253-260.
【13】GHANEI S, KASHEFI M, MAZINANI M. Comparative study of eddy current and barkhausen noise nondestructive testing methods in microstructural examination of ferrite-martensite dual-phase steel［J］. Journal of Magnetism and Magnetic Materials, 2014, 356: 103-110.
【14】MARTNEZ-ORTIZ P, PREZ-BENITEZ J A, ESPINA-HERNNDEZ J H, et al. On the estimation of the magnetic easy axis in pipeline steels using magnetic barkhausen noise［J］.Journal of Magnetism and Magnetic Materials,2015,374:67-74.
【15】李克艳, 薛冬峰. 从原子到晶体的材料硬度研究［J］. 科学通报, 2008, 53(18): 2186-2190.
【16】MOORTHY V, SHAW B A, EVANS J T. Evaluation of tempering induced changes in the hardness profile of case-carburised en36 steel using magnetic barkhausen noise analysis［J］. NDT & E International, 2003,36(1):43-49.
【17】FRANCO F A, GONZLEZ M F R, CAMPOS M F, et al. Relation between magnetic barkhausen noise and hardness for jominy quench tests in SAE 4140 and 6150 Steels［J］. Journal of Nondestructive Evaluation, 2013, 32(1): 93-103.
【18】ALTPETER I, DOBMANN G, KRONING M, et al. Micro-magnetic evaluation of micro residual stresses of the IInd and IIIrd order［J］. NDT & E International, 2009, 42(4):283-290.
【19】KARPUSCHEWSKI B, BLEICHER M, BEUTNER M. Surface integrity inspection on gears using barkhausen noise analysis［J］. Procedia Engineering, 2011, 19: 162-171.
【20】SANTA-AHO S, VIPPOLA M, SORSA A, et al. Development of barkhausen noise calibration blocks for reliable grinding burn detection［J］. Journal of Materials Processing Tech, 2011, 212(2): 408-416.
【21】NEYRA A M R, NEZ N, ISABEL L P M, et al. Magnetic barkhausen noise and magneto acoustic emission in stainless steel plates［J］. Procedia Materials Science, 2015, 8: 674-682.
【22】SAHEBALAM A, KASHEFI M, KAHROBAEE S. Comparative study of eddy current andbarkhausen noise methods in microstructural assessment of heat treated steel parts［J］. Nondestructive Testing and Evaluation, 2014, 29(3): 208-218.
【23】穆向荣, 张秀林, 章守华, 等. 双相钢的巴克好森效应［J］. 北京钢铁学院学报, 1988, 10(2): 248-255.
【24】马咸尧, 孙大千. 巴克豪森应力效应的研究［J］. 华中理工大学学报, 1994, 22(9): 29-33.
【25】卢诚磊, 倪纯珍, 陈立功. 巴克豪森效应在铁磁材料残余应力测量中的应用［J］. 无损检测, 2005, 27(4): 176-178,182.
【26】尹何迟, 陈立功, 张光业, 等. 磁巴克豪森残余应力测量技术在热处理工艺评估中的应用［J］. 热处理, 2008, 23(2): 17-20.
【27】尹何迟, 颜焕元, 陈立功, 等. 磁巴克豪森效应在残余应力无损检测中的研究现状及发展方向［J］. 无损检测,2008,30(1):34-36,41.
【28】祁欣,于石生, 李波. 巴克豪森效应在材料检测中的应用和展望［J］. 材料科学与工艺, 1994, 2(2): 107-112.
【29】祁欣, 陈娟, 刘殿魁. 利用近饱和磁化产生的巴克豪森效应测量铁磁件二轴应力［J］. 计量学报,1999, 20(1): 15-20.
【30】CHEN J, ZHANG B J, SHU D, et al. Improvement of stress testing performance using barkhausen noise sensor［J］. Sensors & Actuators, A, Physical, 2011, 168(1):51-57.
【31】王平, 田贵云. 高速运行条件下的巴克豪森检测系统及方法: 中国, 101887048A［P］. 2010-11-17.
【32】丁松, 田贵云, 王平, 等. 巴克豪森应力检测中激励方式的影响［J］. 无损检测,2011,33(10):19-23.
【33】WANG Ping,ZHU Lei,ZHU Qiu-jun, et al. An application of back propagation neural network for the steel stress detection based on barkhausen noise theory［J］.NDT & E International, 2013,55(3):9-14.
【34】DING Song, TIAN Gui-yun, MOORTHY V, et al. New feature extraction for applied stress detection on ferromagnetic material using magnetic barkhausen noise ［J］. Measurement, 2015,73: 515-519.
【35】VASHISTA M, MOORTHY V. Influence of applied magnetic field strength and frequency response of pick-up coil on the magneticbarkhausen noise profile［J］. Journal of Magnetism and Magnetic Materials, 2013, 345: 208-214.
【36】MAGALAS L B. Application of the wavelet transform in mechanical spectroscopy and inbarkhausen noise analysis［J］. Journal of Alloys and Compounds, 2000, 310(1): 269- 275.
【37】VASHISTA M, PAUL S. Novel processing of Barkhausen noise signal for assessment of residual stress in surface ground components exhibiting poor magnetic response［J］. Journal of Magnetism and Magnetic Materials, 2011, 323: 2579-2584.
【38】GHANEI S, VAFAEENEZHAD H, KASHEFI M, et al, Design of an expert system based on neuro-fuzzy inference analyzer for on-line microstructural characterization using magnetic NDT method［J］. Journal of Magnetism and Magnetic Materials, 2015, 379, 131-136.
【39】朱晓雪. 基于DSP的巴克豪森便携式应力检测设备的研发［D］.南京:南京航空航天大学,2013.
【40】傅洁, 殷华宇, 陈娟, 等. 基于巴克豪森效应的钢轨应力检测系统设计［J］. 电子测量与仪器学报, 2013, 27(5): 403-408.
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