Milling Property of Aramid Fiber Composite under Cryogenic Temperature Condition
摘 要
为了提高芳纶纤维复合材料的铣削加工质量, 采用液氮作为冷却液对其进行了超低温铣削, 对比研究了常温和超低温铣削条件下的主铣削力、加工表面微观形貌和表面粗糙度,并分析了超低温铣削对该复合材料加工表面质量的影响。结果表明: 常温和超低温铣削芳纶纤维复合材料时, 主铣削力均随主轴转速的增加而下降, 在相同主轴转速下, 超低温铣削时的铣削力更小; 超低温铣削后试样的表面粗糙度随主轴转速的增加而减小, 且均小于常温铣削后的, 其加工表面质量更佳; 在超低温条件下铣削能有效抑制起毛、烧蚀缺陷, 减少纤维的拉伸和弯曲断裂, 改善芳纶纤维复合材料的加工性能。
Abstract
In order to improve milling quality of aramid fiber composite, the milling of the composite at cryogenic temperature were carried out with liquid nitrogen as cooling fluid, and then the main milling force, machined surface micro-morphology and surface roughness under the conditions of normal temperature and cryogenic temperature were studied and compared; the effect of cryogenic temperature milling on the machined surface quality of the composite was also analyzed. The results show that when milling the aramid fiber composite at normal and cryogenic temperatures, the main milling force both decreased with the increase of the spindle speed, and that at cryogenic temperature was lower with the same spindle speed. The surface roughness of the specimen after milling at cryogenic temperature decreased with the increase of the spindle speed, which was lower than that after milling at normal temperature, indicating the better quality of the machined surface. Milling at cryogenic temperature can effectively prevent the fluff and erosion deflects, decrease the tensile and bending rupture of the fiber, and improve the processing properties of the aramid fiber composite.
中图分类号 TH162 DOI 10.11973/jxgccl201610015
所属栏目 材料性能及应用
基金项目 国家科技重大专项(2014ZX04015021)
收稿日期 2015/2/11
修改稿日期 2016/8/28
网络出版日期
作者单位点击查看
备注张金豹(1988-), 男, 山东菏泽人, 硕士研究生。
引用该论文: ZHANG Jin-bao,WANG Yong-qing,WANG Feng-biao,LIU Hai-bo. Milling Property of Aramid Fiber Composite under Cryogenic Temperature Condition[J]. Materials for mechancial engineering, 2016, 40(10): 65~69
张金豹,王永青,王凤彪,刘海波. 超低温条件下芳纶纤维复合材料的铣削加工性能[J]. 机械工程材料, 2016, 40(10): 65~69
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参考文献
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【2】王元博, 王肖钧, 胡秀章,等. Kevlar层合材料抗弹性能研究[J]. 工程力学, 2005, 22(3): 76-81.
【3】杜善义.先进复合材料与航空航天[J].复合材料学报, 2007, 24(1): 1-12.
【4】王泽华.复合材料在高速列车上的应用[J].机械工程材料,2001,25(10): 1-4.
【5】马立, 鲁烈峰, 自仲安, 等.芳纶纤维增强复合材料的机械加工[J].航天制造技术, 2007(6): 28-30.
【6】郭丽.高性能轻质装甲材料加工技术的研究[D]. 南京: 南京理工大学. 2006: 25-43.
【7】KOPLEV A, LYSTRUP A, VORM T. The cutting process, chips, and cutting forces in machining CFRP[J]. Composites, 1983, 14(4): 371-376.
【8】BUNSELL A R. The tensile and fatigue behaviour of Kevlar-49 (PRD-49) fibre[J]. Journal of Materials Science, 1975, 10(8): 1300-1308.
【9】KOENIG W, GRASS P, HEINTZE A, et al. Developments in drilling and contouring composites containing Kevlar[J]. Production Engineer, 1984, 63(8): 56-61.
【10】BISHOP G R, GINDY N N Z. An investigation into the drilling of ballistic Kevlar composites[J]. Composites Manufacturing, 1990, 1(3): 155-159.
【11】BHATTACHARYYA D, HORRIGAN D P W. A study of hole drilling in Kevlar composites[J]. Composites Science and Technology, 1998, 58(2): 267-283.
【12】BHATTACHARYYA D, ALLEN M N, MANDER S J. Cryogenic machining of Kevlar composites [J]. Material and Manufacturing Process, 1993, 8(6): 631-651.
【13】陈涛,何宇廷,邵青,等.湿热环境对纤维增强树脂基复合材料加筋板剪切性能的影响[J].机械工程材料, 2014,38(4): 59-62.
【14】周鹏. 碳纤维复合材料工件切削表面粗糙度测量与切削方法[D]. 大连: 大连理工大学, 2011: 69-76.
【15】WAN Y Z, CHEN G C, HUANG Y, et al. Characterization of three-dimensional braided carbon/Kevlar hybrid composites for orthopedic usage[J]. Materials Science and Engineering A, 2005, 398(1/2): 227-232.
【16】WON M S, DHARAN C K H. Drilling of aramid and carbon fiber polymer composites[J]. Transactions of the ASME,2002, 124(11): 778-783.
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