磁声发射检测技术研究进展
The Resarch Progress of Magneto Acoustic Emission Testing Technique
摘 要
磁声发射（MAE， Magneto Acoustic Emission）对材料的应力、塑性变形、热处理、疲劳及蠕变状态等都非常敏感，是一种非常有潜力的无损检测技术。介绍了MAE的信号特征和产生机制，综述了国内外MAE技术的研究现状及取得的主要研究成果，分析了MAE技术存在的一些问题，并对MAE技术的发展方向和应用前景进行了预测。
无损检测
铁磁性材料
MAE
NDT
ferromagnetic material
Abstract
Magneto acoustic emission (MAE) is a promising nondestructive method to detect and assess the residual stress, the stress concentration, plastic deformation, the quality of heat treatment and the degree of fatigue and creep damage. In this work, the characteristics and the generation mechanism of MAE are introduced. The research progress and main achievements of MAE are overviewed. In addition, the problems existing in this technique is analyzed and the further research direction and the development prospect is predicted.
中图分类号 TG115.28 DOI 10.11973/wsjc201705018
所属栏目 综述
基金项目 国家自然科学基金资助项目（51377173）；国家“万人计划”特支经费资助项目（2069999）；国家重点研发计划资助项目（2016YFF0203000）
收稿日期 2017/1/24
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备注沈永娜(1985-),女,博士后,主要研究方向为声发射、磁声发射等无损检测新技术,shenyongna@163.com
引用该论文: SHEN Yongna,SHEN Gongtian,KE Weijie,ZHENG Yang. The Resarch Progress of Magneto Acoustic Emission Testing Technique[J]. Nondestructive Testing, 2017, 39(5): 87～98
沈永娜,沈功田,柯卫杰,郑阳. 磁声发射检测技术研究进展[J]. 无损检测, 2017, 39(5): 87～98
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参考文献
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【2】HIGGENS F P, CARPENTER S H. Sources of acoustic emission generated during the tensile deformation of pure iron[J]. Acta Metallurgica, 1978, 26(1):133-139.
【3】KUSANAGI H, KIMURA H, SASAKI S. Stress effect on the magnitude of acoustic emission during magnetization of ferromagnetic materials[J]. Journal of Applied Physics, 1979, 50(4):2985-2987.
【4】SHIBATA M, ONO K. Magnetomechanical acoustic emission-a new method for nondestructive stress measurement[J]. Ndt International, 1981, 14(5):227-234.
【5】徐约黄, 沈功田. 磁声发射现象及其影响因素的探测[J]. 武汉大学学报(理学版), 1985(4):121-122.
【6】徐约黄, 杜凤牡. 无损检测内应力的新方法——磁声发射[J]. 无损检测, 1989,11(5):136-139.
【7】沈功田. 硅钢与45钢的磁声发射研究[D].武汉:武汉大学, 1985.
【8】穆向荣, 张秀林. 关于铁磁材料的磁声发射的研究[J]. 北京科技大学学报, 1985(2):83-92.
【9】BUTTLE D J, BRIGGS G A D, JAKUBOVICS J P, et al. Magnetoacoustic and Barkhausen emission in ferromagnetic materials and discussion[J]. Philosophical Transactions of the Royal Society B Biological Sciences, 1986, 320(1554):363-376.
【10】BUTTLE D J, SCRUBY C B, JAKUBOVICS J P, et al. Magneto-acoustic and Barkhausen emission:their dependence on dislocations in iron Philosophical Magazine[J]. Philosophical Magazine A, 1987, 55(6):717-34.
【11】KIM H C, KIM C G. Effect of magnetising frequency and stress on magneto-acoustic emission from 3% Si-Fe crystals[J]. Journal of Physics D Applied Physics, 1989, 22(1):192-193.
【12】NG D H L, JAKUBOVICS J P, SCRUBY C B, et al. Effect of stress on magneto-acoustic emission from mild steel and nickel[J]. Journal of Magnetism & Magnetic Materials, 1992,s:104-107.
【13】马咸尧, 孙大千. 拉应力对磁畴壁运动及磁声发射行为的影响[J]. 华中科技大学学报(自然科学版), 1992(6):25-29.
【14】马咸尧. 横向拉应力对晶粒取向Si-Fe的磁畴结构及磁声发射强度的影响[J]. 钢铁研究, 1994(3):27-31.
【15】马咸尧, 孙大千. 平面应力状态的磁声发射效应与强度分布[J]. 材料工程, 1994(2):30-32.
【16】马咸尧, 邱保文. 弯曲应力状态的磁声发射效应[J]. 华中科技大学学报(自然科学版), 1995(12):109-113.
【17】马咸尧, 孙大千. 应力对材料磁声发射频谱特征的影响[J]. 华中科技大学学报(自然科学版), 1995(9):83-87.
【18】陆同理. 材料的磁声发射(MAE)检测[J].无损探伤, 1990(4):42-44.
【19】王金凤, 樊建春, 祖强, 等. 钻杆残余应力的磁声发射检测方法研究[J]. 石油机械, 2008, 36(4):51-54.
【20】王威, 苏三庆, 王社良. 用磁声法MAE检测钢结构构件应力的机理和应用[J]. 西安建筑科技大学学报(自然科学版), 2005, 37(3):322-325.
【21】杜凤牡, 徐约黄. 形变量对MAE及BN的影响[J]. 武汉大学学报(理学版), 1997(5):628-632.
【22】SONG Y Y, PARK D G, HONG J H, et al. The effect of microstructural changes on magnetic Barkhausen noise and magnetomechanical acoustic emission in Mn-Mo-Ni pressure vessel steel[J]. Journal of Applied Physics, 2000, 87(87):5242-5244.
【23】GORKUNOV E S, UL'YANOV A I, KHAMITOV V A. Magnetic acoustic emission in ferromagnetic materials:effect of structural changes on magnetic acoustic emission (review article)[J]. Russian Journal of Nondestructive Testing, 2002, 38(5):376-397.
【24】AUGUSTYNIAK M, AUGUSTYNIAK B, PIOTROWSKI L, et al. Evaluation by means of magneto-acoustic emission and Barkhausen effect of time and space distribution of magnetic flux density in ferromagnetic plate magnetized by a C-core[J]. Journal of Magnetism & Magnetic Materials,2006,304(2):552-554.
【25】O'SULLIVAN D, COTTERELL M, CASSIDY S, et al. Magneto-acoustic emission for the characterisation of ferritic stainless steel microstructural state[J]. Journal of Magnetism & Magnetic Materials, 2004, 271(2):381-389.
【26】PIOTROWSKI L, AUGUSTYNIAK B, CHMIELEWSKI M, et al. Impact of plastic deformation on magnetoacoustic properties of Fe-2%Si alloy[J]. NDT & E International, 2009, 42(2):92-96.
【27】AUGUSTYNIAK B, PIOTROWSKI L, MACIAKOWSKI P, et al. Study of microstress state of P91 steel using complementary mechanical Barkhausen, magnetoacoustic emission, and X-ray diffraction techniques[J]. Journal of Applied Physics, 2014, 115(17):6-9.
【28】WILSON J W, TIAN G Y, MOORTHY V, et al. Magneto-acoustic emission and magnetic Barkhausen emission for case depth measurement in En36 gear steel[J]. IEEE Transactions on Magnetics, 2009, 45(1):177-183.
【29】侯炳麟, 周建平, 彭湘,等. 磁声发射在钢轨性能无损检测中的应用研究[J]. 实验力学, 1998(1):98-104.
【30】HIRASAWA T, SAITO K, CHUJOW N, et al. Nondestructive evaluation of aged materials used in nuclear power plant by magneto-mechanical acoustic emission technique[C]//Tokyo:[s.n], 1999.
【31】SABLIK M J, AUGUSTYNIAK B, PIOTROWSKI L. Modeling incipient creep damage effects on Barkhausen noise and magnetoacoustic emission[J]. Journal of Magnetism and Magnetic Materials, 2004:523-528.
【32】AUGUSTYNIAK B, CHMIELEWSKI M, PIOTROWSKI L, et al. Comparison of properties of magnetoacoustic emission and mechanical Barkhausen effects for P91 steel after plastic flow and creep[J]. IEEE Transactions on Magnetics, 2008, 44(11):3273-3276.
【33】AUGUSTYNIAK B, CHMIELEWSKI M, PIOTROWSKI L, et al. Designing a magnetoacoustic emission measurement configuration for measurement of creep damage in power plant boiler tubes[J]. Journal of Applied Physics, 2002, 91(10):88-97.
【34】AUGUSTYNIAK B, PIOTROWSKI L, CHMIELEWSKI M, et al. Nondestructive characterization of 2Cr-1Mo steel quality using magnetoacoustic emission[J]. IEEE Transactions on Magnetics, 2002, 38(5):3207-3209.
【35】AUGUSTYNIAK B, PIOTROWSKI L, CHMIELEWSKI M. Impact of frequency and sample geometry on magnetacoustic emission voltage properties for two steel grades[J]. Journal of Electrical Engineering, 2008, 38(5):3207-3209.
【36】MAL N K, BOLIN L. A Theoretical estinate of acoustic-emission stress amplitudes[J]. Physical Status Solidi, 1974, 61(2):637-645.
【37】XU Y, SHEN G, GUO Y, et al. An investigation on magnetoacoustic emission of ferromagnetic materials with 180° magnetic domain walls[J]. Journal of Magnetism & Magnetic Materials, 1993, 127(1/2):169-180.
【38】XU Y H, MA L, DU F M, et al. Magnetoacoustic emission and Barkhausen noise of cobalt nickel oriented silicon steel and permalloy[J]. Journal of Magnetism & Magnetic Materials, 2000, 219(2):166-172.
【39】刘静, 杜凤牡. Co的磁声发射研究[J]. 金属学报, 1993, 29(11):24-29.
【40】GUYOT M, CAGAN V. The magneto-acoustic emission (invited)[J]. Journal of Applied Physics, 1993, 73(10):5348-5353.
【41】AUGUSTYNIAK B, SABLIK M J, LANDGRAF F J G, et al. Lack of magnetoacoustic emission in iron with 6.5% silicon[J]. Journal of Magnetism and Magnetic Materials, 2008, 320(20):2530-2533.
【42】DHAR A, ATHERTON D L. Magnetizing frequency dependence of magneto-acoustic emission in pipeline steel[J]. IEEE Transactions on Magnetics, 1992, 28(2):1003-1007.
【43】GORKUNOV E S, DRAGOSHANSKⅡ Y N, KHAMITOV V A. Magnetoelastic acoustic emission in ferromagnetic materials. Ⅱ. effect of elastic and plastic strains on parameters of magnetoelastic acoustic emission[J]. Russian Journal of Nondestructive Testing, 2001, 37(12):835-858.
【44】罗阳, 王振琴. 晶粒取向3%Si-Fe畴结构的应力效应——Ⅰ.张力对畴结构的影响[J]. 金属学报, 1983, 19(2):50-58.
【45】罗阳, 王振琴. 晶粒取向3%Si-Fe畴结构的应力效应——Ⅱ.压应力对畴结构的影响[J]. 金属学报, 1983, 19(3):123-146.
【46】PIOTROWSKI L, AUGUSTYNIAK B, CHMIELEWSKI M, et al. Possibility of application of magnetoacoustic emission for the assessment of plastic deformation level in ferrous materials[J]. IEEE Transactions on Magnetics, 2011, 47(8):2087-2092.
【47】PIOTROWSKI L,CHMIELEWSKI M, AUGUSTYNIAK B. The influence of elastic deformation on the properties of the magnetoacoustic emission (MAE) signal for GO electrical steel[J]. Journal of Magnetism and Magnetic Materials, 2012, 324(16):2496-2500.
【48】马咸尧, 孙大千, 邱保文, 等. 利用磁声法测量钢铁构件表面应力[J]. 华中科技大学学报(自然科学版), 1996(7):40-45.
【49】PIOTROWSKI L, AUGUSTYNIAK B, CHMIELEWSKI M, et al. Evaluation of Barkhausen noise and magnetoacoustic emission signals properties for plastically deformed armco iron[J]. IEEE Transactions on Magnetics, 2010, 46(2):239-242.
【2】HIGGENS F P, CARPENTER S H. Sources of acoustic emission generated during the tensile deformation of pure iron[J]. Acta Metallurgica, 1978, 26(1):133-139.
【3】KUSANAGI H, KIMURA H, SASAKI S. Stress effect on the magnitude of acoustic emission during magnetization of ferromagnetic materials[J]. Journal of Applied Physics, 1979, 50(4):2985-2987.
【4】SHIBATA M, ONO K. Magnetomechanical acoustic emission-a new method for nondestructive stress measurement[J]. Ndt International, 1981, 14(5):227-234.
【5】徐约黄, 沈功田. 磁声发射现象及其影响因素的探测[J]. 武汉大学学报(理学版), 1985(4):121-122.
【6】徐约黄, 杜凤牡. 无损检测内应力的新方法——磁声发射[J]. 无损检测, 1989,11(5):136-139.
【7】沈功田. 硅钢与45钢的磁声发射研究[D].武汉:武汉大学, 1985.
【8】穆向荣, 张秀林. 关于铁磁材料的磁声发射的研究[J]. 北京科技大学学报, 1985(2):83-92.
【9】BUTTLE D J, BRIGGS G A D, JAKUBOVICS J P, et al. Magnetoacoustic and Barkhausen emission in ferromagnetic materials and discussion[J]. Philosophical Transactions of the Royal Society B Biological Sciences, 1986, 320(1554):363-376.
【10】BUTTLE D J, SCRUBY C B, JAKUBOVICS J P, et al. Magneto-acoustic and Barkhausen emission:their dependence on dislocations in iron Philosophical Magazine[J]. Philosophical Magazine A, 1987, 55(6):717-34.
【11】KIM H C, KIM C G. Effect of magnetising frequency and stress on magneto-acoustic emission from 3% Si-Fe crystals[J]. Journal of Physics D Applied Physics, 1989, 22(1):192-193.
【12】NG D H L, JAKUBOVICS J P, SCRUBY C B, et al. Effect of stress on magneto-acoustic emission from mild steel and nickel[J]. Journal of Magnetism & Magnetic Materials, 1992,s:104-107.
【13】马咸尧, 孙大千. 拉应力对磁畴壁运动及磁声发射行为的影响[J]. 华中科技大学学报(自然科学版), 1992(6):25-29.
【14】马咸尧. 横向拉应力对晶粒取向Si-Fe的磁畴结构及磁声发射强度的影响[J]. 钢铁研究, 1994(3):27-31.
【15】马咸尧, 孙大千. 平面应力状态的磁声发射效应与强度分布[J]. 材料工程, 1994(2):30-32.
【16】马咸尧, 邱保文. 弯曲应力状态的磁声发射效应[J]. 华中科技大学学报(自然科学版), 1995(12):109-113.
【17】马咸尧, 孙大千. 应力对材料磁声发射频谱特征的影响[J]. 华中科技大学学报(自然科学版), 1995(9):83-87.
【18】陆同理. 材料的磁声发射(MAE)检测[J].无损探伤, 1990(4):42-44.
【19】王金凤, 樊建春, 祖强, 等. 钻杆残余应力的磁声发射检测方法研究[J]. 石油机械, 2008, 36(4):51-54.
【20】王威, 苏三庆, 王社良. 用磁声法MAE检测钢结构构件应力的机理和应用[J]. 西安建筑科技大学学报(自然科学版), 2005, 37(3):322-325.
【21】杜凤牡, 徐约黄. 形变量对MAE及BN的影响[J]. 武汉大学学报(理学版), 1997(5):628-632.
【22】SONG Y Y, PARK D G, HONG J H, et al. The effect of microstructural changes on magnetic Barkhausen noise and magnetomechanical acoustic emission in Mn-Mo-Ni pressure vessel steel[J]. Journal of Applied Physics, 2000, 87(87):5242-5244.
【23】GORKUNOV E S, UL'YANOV A I, KHAMITOV V A. Magnetic acoustic emission in ferromagnetic materials:effect of structural changes on magnetic acoustic emission (review article)[J]. Russian Journal of Nondestructive Testing, 2002, 38(5):376-397.
【24】AUGUSTYNIAK M, AUGUSTYNIAK B, PIOTROWSKI L, et al. Evaluation by means of magneto-acoustic emission and Barkhausen effect of time and space distribution of magnetic flux density in ferromagnetic plate magnetized by a C-core[J]. Journal of Magnetism & Magnetic Materials,2006,304(2):552-554.
【25】O'SULLIVAN D, COTTERELL M, CASSIDY S, et al. Magneto-acoustic emission for the characterisation of ferritic stainless steel microstructural state[J]. Journal of Magnetism & Magnetic Materials, 2004, 271(2):381-389.
【26】PIOTROWSKI L, AUGUSTYNIAK B, CHMIELEWSKI M, et al. Impact of plastic deformation on magnetoacoustic properties of Fe-2%Si alloy[J]. NDT & E International, 2009, 42(2):92-96.
【27】AUGUSTYNIAK B, PIOTROWSKI L, MACIAKOWSKI P, et al. Study of microstress state of P91 steel using complementary mechanical Barkhausen, magnetoacoustic emission, and X-ray diffraction techniques[J]. Journal of Applied Physics, 2014, 115(17):6-9.
【28】WILSON J W, TIAN G Y, MOORTHY V, et al. Magneto-acoustic emission and magnetic Barkhausen emission for case depth measurement in En36 gear steel[J]. IEEE Transactions on Magnetics, 2009, 45(1):177-183.
【29】侯炳麟, 周建平, 彭湘,等. 磁声发射在钢轨性能无损检测中的应用研究[J]. 实验力学, 1998(1):98-104.
【30】HIRASAWA T, SAITO K, CHUJOW N, et al. Nondestructive evaluation of aged materials used in nuclear power plant by magneto-mechanical acoustic emission technique[C]//Tokyo:[s.n], 1999.
【31】SABLIK M J, AUGUSTYNIAK B, PIOTROWSKI L. Modeling incipient creep damage effects on Barkhausen noise and magnetoacoustic emission[J]. Journal of Magnetism and Magnetic Materials, 2004:523-528.
【32】AUGUSTYNIAK B, CHMIELEWSKI M, PIOTROWSKI L, et al. Comparison of properties of magnetoacoustic emission and mechanical Barkhausen effects for P91 steel after plastic flow and creep[J]. IEEE Transactions on Magnetics, 2008, 44(11):3273-3276.
【33】AUGUSTYNIAK B, CHMIELEWSKI M, PIOTROWSKI L, et al. Designing a magnetoacoustic emission measurement configuration for measurement of creep damage in power plant boiler tubes[J]. Journal of Applied Physics, 2002, 91(10):88-97.
【34】AUGUSTYNIAK B, PIOTROWSKI L, CHMIELEWSKI M, et al. Nondestructive characterization of 2Cr-1Mo steel quality using magnetoacoustic emission[J]. IEEE Transactions on Magnetics, 2002, 38(5):3207-3209.
【35】AUGUSTYNIAK B, PIOTROWSKI L, CHMIELEWSKI M. Impact of frequency and sample geometry on magnetacoustic emission voltage properties for two steel grades[J]. Journal of Electrical Engineering, 2008, 38(5):3207-3209.
【36】MAL N K, BOLIN L. A Theoretical estinate of acoustic-emission stress amplitudes[J]. Physical Status Solidi, 1974, 61(2):637-645.
【37】XU Y, SHEN G, GUO Y, et al. An investigation on magnetoacoustic emission of ferromagnetic materials with 180° magnetic domain walls[J]. Journal of Magnetism & Magnetic Materials, 1993, 127(1/2):169-180.
【38】XU Y H, MA L, DU F M, et al. Magnetoacoustic emission and Barkhausen noise of cobalt nickel oriented silicon steel and permalloy[J]. Journal of Magnetism & Magnetic Materials, 2000, 219(2):166-172.
【39】刘静, 杜凤牡. Co的磁声发射研究[J]. 金属学报, 1993, 29(11):24-29.
【40】GUYOT M, CAGAN V. The magneto-acoustic emission (invited)[J]. Journal of Applied Physics, 1993, 73(10):5348-5353.
【41】AUGUSTYNIAK B, SABLIK M J, LANDGRAF F J G, et al. Lack of magnetoacoustic emission in iron with 6.5% silicon[J]. Journal of Magnetism and Magnetic Materials, 2008, 320(20):2530-2533.
【42】DHAR A, ATHERTON D L. Magnetizing frequency dependence of magneto-acoustic emission in pipeline steel[J]. IEEE Transactions on Magnetics, 1992, 28(2):1003-1007.
【43】GORKUNOV E S, DRAGOSHANSKⅡ Y N, KHAMITOV V A. Magnetoelastic acoustic emission in ferromagnetic materials. Ⅱ. effect of elastic and plastic strains on parameters of magnetoelastic acoustic emission[J]. Russian Journal of Nondestructive Testing, 2001, 37(12):835-858.
【44】罗阳, 王振琴. 晶粒取向3%Si-Fe畴结构的应力效应——Ⅰ.张力对畴结构的影响[J]. 金属学报, 1983, 19(2):50-58.
【45】罗阳, 王振琴. 晶粒取向3%Si-Fe畴结构的应力效应——Ⅱ.压应力对畴结构的影响[J]. 金属学报, 1983, 19(3):123-146.
【46】PIOTROWSKI L, AUGUSTYNIAK B, CHMIELEWSKI M, et al. Possibility of application of magnetoacoustic emission for the assessment of plastic deformation level in ferrous materials[J]. IEEE Transactions on Magnetics, 2011, 47(8):2087-2092.
【47】PIOTROWSKI L,CHMIELEWSKI M, AUGUSTYNIAK B. The influence of elastic deformation on the properties of the magnetoacoustic emission (MAE) signal for GO electrical steel[J]. Journal of Magnetism and Magnetic Materials, 2012, 324(16):2496-2500.
【48】马咸尧, 孙大千, 邱保文, 等. 利用磁声法测量钢铁构件表面应力[J]. 华中科技大学学报(自然科学版), 1996(7):40-45.
【49】PIOTROWSKI L, AUGUSTYNIAK B, CHMIELEWSKI M, et al. Evaluation of Barkhausen noise and magnetoacoustic emission signals properties for plastically deformed armco iron[J]. IEEE Transactions on Magnetics, 2010, 46(2):239-242.
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