Wear Behavior between Wheel Steels with Four Chemical Composition and U71Mn Rail Steel
摘 要
在轮轨磨损试验机上研究了热轧U71Mn钢轨钢和4种成分车轮钢间的摩擦磨损行为,分析了车轮钢化学成分、硬度对磨损行为及磨损机制的影响。结果表明:随着碳元素含量的提高,车轮钢显微组织中先共析铁素体含量显著减少,珠光体晶粒尺寸增大,珠光体中的渗碳体片层变厚,车轮钢的硬度也逐渐增大;随着车轮钢硬度的增大,车轮钢磨损量减少,其主要磨损机制由磨粒磨损和浅层剥层磨损向深层剥层磨损转变,钢轨钢磨损量增加,其主要磨损机制为浅层剥层磨损。
Abstract
The friction and wear behavior between the wheel steels with four chemical composition and hot-rolled U71Mn rail steel was studied using a wheel/rail wear tester, and the effects of wheel steel composition and hardness on the wear behavior and wear mechanism were analyzed. The results show that with the increase of carbon content, the proeutectoid ferrite content reduced obviously, the pearlitic grain size increased, and the thickness of cementite lamella also increased in the microstructure of the wheel steel, resulting in the increase of wheel steel hardness. With the increase of wheel steel hardness, the wear loss of the wheel steel decreased and the main wear mechanism changed from abrasive wear and shallow delamination wear into deep delamination wear, while the wear loss of the rail steel increased and the main wear mechanism was shallow delamination wear.
中图分类号 TH117.3 DOI 10.11973/jxgccl201707014
所属栏目 材料性能及应用
基金项目 国家自然科学基金资助项目(51475393);牵引动力国家重点实验室自主研究课题(TPL1301)
收稿日期 2016/3/17
修改稿日期 2017/4/26
网络出版日期
作者单位点击查看
备注刘吉华(1988-),男,江西赣州人,博士研究生
引用该论文: LIU Jihua,CHEN Shuiyou,LIU Qiyue. Wear Behavior between Wheel Steels with Four Chemical Composition and U71Mn Rail Steel[J]. Materials for mechancial engineering, 2017, 41(7): 70~75
刘吉华,陈水友,刘启跃. 4种成分车轮钢与U71Mn钢轨钢间的磨损行为[J]. 机械工程材料, 2017, 41(7): 70~75
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参考文献
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【2】LI Z Y, XING X H, YANG M J,et al. Investigation on rolling sliding wear behavior of wheel steel by laser dispersed treatment[J]. Wear, 2014, 314:236-240.
【3】KHODDAM S, SHAMDANI A H, MUTTON P,et al. A new test to study the cyclic hardening behaviour of a range of high strength rail materials[J]. Wear, 2014, 313:43-52.
【4】郭静,王文健,刘启跃,等. 不同工况下轮轨材料间的摩擦磨损行为[J].机械工程材料,2013, 37(1):43-46.
【5】刘启跃,王文健. 含碳量对车轮材料磨损影响的试验研究[J].润滑与密封,2005(5):11-13.
【6】刘吉华,周桂源,刘启跃. 四种成分车轮钢的耐磨性及疲劳特性[J].机械工程材料,2013, 37(5):80-84.
【7】陈水友,刘吉华,郭俊,等. 车轮材料特性对轮轨磨损与疲劳性能影响的研究[J].摩擦学学报,2015, 35(5):531-537.
【8】MAYA-JOHNSON S, RAMIRZ A J, TORO A. Fatigue crack growth rate of two pearlitic rail steels[J]. Engineering Fracture Mechanics, 2015, 138:63-72.
【9】潘涛,李丽,马跃,等. 抗剥离车轮钢的合金设计及Si元素对抗剥离性能的影响[J]. 钢铁,2009,44(8):67-71.
【10】TALAS S. The assessment of carbon equivalent formulas in predicting the properties of steel weld metals[J]. Materials and Design, 2010, 31(5):2649-2653.
【11】刘禹门.结构钢与铝合金塑性变形的微观机制[M].西安:西安交通大学出版社,2004:4.
【12】BIRKLE A J, WEI R P, PELLISSIER G E. Analysis of plane-strain fracture in a series of 0.45C-Ni-Cr-Mo steels with different sulfur contents[J]. ASM Trans Quart, 1966, 59(4):981-990.
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