Microstructure and Tensile Properties of 6061 Aluminum Alloy/Q235 Galvanized Steel Brazing Welded Joint Prepared by Cold Metal Transfer
摘 要
采用冷金属过渡(CMT)熔钎焊工艺对6061铝合金和Q235镀锌钢异种材料进行了对接焊,并对焊接接头的显微组织和拉伸性能进行了研究。结果表明:焊接接头表面成形质量良好;焊接接头由熔化区、热影响区和界面层等3部分构成;熔化区组织由α-Al固溶体和铝硅共晶组织组成,热影响区组织较母材的发生了粗化,界面层形成了金属间化合物(IMCs),界面层厚度约为8 μm,且界面层向熔化区单向生长;6061铝合金母材侧的焊接热影响区的硬度最低(42 HV),界面层的硬度最高(365 HV);对接接头的抗拉强度为161 MPa,约为6061铝合金的0.69倍,抗拉强度明显高于搭接接头的。
Abstract
6061 aluminum alloy and Q235 galvanized steel were butt welded by cold metal transition(CMT) brazing. The microstructure and tensile properties of welded joints were studied. The results show that the welded joint surface was well formed. The welded joint was composed of fusion zone, heat-affected zone and interface layer. The fusion zone consisted of α-Al solid solution and aluminum-silicon eutectic structure. The microstructure of heat-affected zone was coarser than that of the parent metal. Intermetallic compound (IMCs) was formed in the interface layer, the layer thickness was about 8 μm, and the layer grew unidirectionally to the melting zone. The hardness of the heat-affected zone on the side of 6061 aluminum alloy base metal was the lowest (42 HV), and the hardness of the IMCs layer was the highest (365 HV). The tensile strength of the welded joint was 161 MPa, which was about 0.69 times as that of 6061 aluminum alloy, and was improved obviously compared with lap joints.
中图分类号 TG457.1 DOI 10.11973/jxgccl201711015
所属栏目 材料性能及应用
基金项目 上海汽车工业科技发展基金轻量化液力变矩器铝-铝、铝-钢关键焊接技术研究项目(1404);上海工程技术大学研究生科研创新项目(15KY0513)
收稿日期 2016/11/16
修改稿日期 2017/10/13
网络出版日期
作者单位点击查看
备注王妍(1992-),女,江苏扬州人,硕士研究生
引用该论文: WANG Yan,YANG Shanglei,ZOU Yuguo,JIANG Yishuai,YANG Zhihua. Microstructure and Tensile Properties of 6061 Aluminum Alloy/Q235 Galvanized Steel Brazing Welded Joint Prepared by Cold Metal Transfer[J]. Materials for mechancial engineering, 2017, 41(11): 77~81
王妍,杨尚磊,邹玉国,姜亦帅,杨智华. 6061铝合金/Q235镀锌钢冷金属过渡熔钎焊接头的显微组织及拉伸性能[J]. 机械工程材料, 2017, 41(11): 77~81
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】曹睿, 余刚, 陈剑虹. 铝合金和镀锌钢异种金属CMT焊接性分析[J]. 焊接, 2012(1): 31-36.
【2】王妍. 铝/钢异种材料CMT熔钎焊研究现状[J]. 焊接技术, 2016, 45(5): 68-72.
【3】李龙,曾祥勇,陈鑫,等. 电站空冷系统用预覆钎料铝钢复合带材的开发[J]. 机械工程材料, 2015, 39(10): 21-24.
【4】张伟,范志康,郭献军. 热浸镀铝钢渗铝层的微观组织及其形成机理研究现状[J]. 机械工程材料, 2006, 30(1): 9-11.
【5】张洪涛,冯吉才,何鹏,等. 镀锌层对铝/镀锌钢板CMT熔-钎焊电弧加热行为的影响[J]. 焊接学报, 2009, 30(8): 37-40.
【6】LIN J, MA N S, LEI Y P, et al. Shear strength of CMT brazed lap joints between aluminum and zinc-coated steel[J]. Journal of Materials Processing Technology, 2013, 213(8): 1303-1310.
【7】CAO R, YU G, CHEN J H, et al. Cold metal transfer joining aluminum alloys-to-galvanized mild steel[J]. Journal of Materials Processing Technology, 2013, 213(10): 1753-1763.
【8】DHARMENDRA C, RAOA K P, WILDEN J, et al. Study on laser welding-brazing of zinc coated steel to aluminum alloy with a zinc based filler[J]. Materials Science and Engineering A, 2011, 528(3): 1497-1503.
【9】PYZALLA A R, BORBELY A, DEGISCHER H P. Study of microstructure and residual stresses in dissimilar Al/Steels produced by cold metal transfer[J]. Materials Science Forum, 2008, 347: 571-572.
【10】SCHUBERT E, KLASSEN M, ZERNE I, et al. Light-weight structures produced by laser beam joining for future applications in automobile and aerospace industry[J].Journal of Materials Processing Technology. 2001, 115(1): 2-8.
【11】KANG M J, CHEOLHEE K. Joining Al 5052 alloy to aluminized steel sheet using cold metal transfer process[J]. Materials and Design, 2015, 81: 95-103.
【12】黄健康,刘宁,何翠翠,等. 铝/镀锌钢焊接接头金属间化合物热力学分析[J]. 哈尔滨工程大学学报, 2016, 37(2): 1-5.
【13】崔佃忠,芦笙,崔晴晴,等. 焊接热输入对铝/镀锌钢CMT熔-钎焊接头组织与性能的影响[J]. 焊接学报, 2014, 35(9): 82-86.
【2】王妍. 铝/钢异种材料CMT熔钎焊研究现状[J]. 焊接技术, 2016, 45(5): 68-72.
【3】李龙,曾祥勇,陈鑫,等. 电站空冷系统用预覆钎料铝钢复合带材的开发[J]. 机械工程材料, 2015, 39(10): 21-24.
【4】张伟,范志康,郭献军. 热浸镀铝钢渗铝层的微观组织及其形成机理研究现状[J]. 机械工程材料, 2006, 30(1): 9-11.
【5】张洪涛,冯吉才,何鹏,等. 镀锌层对铝/镀锌钢板CMT熔-钎焊电弧加热行为的影响[J]. 焊接学报, 2009, 30(8): 37-40.
【6】LIN J, MA N S, LEI Y P, et al. Shear strength of CMT brazed lap joints between aluminum and zinc-coated steel[J]. Journal of Materials Processing Technology, 2013, 213(8): 1303-1310.
【7】CAO R, YU G, CHEN J H, et al. Cold metal transfer joining aluminum alloys-to-galvanized mild steel[J]. Journal of Materials Processing Technology, 2013, 213(10): 1753-1763.
【8】DHARMENDRA C, RAOA K P, WILDEN J, et al. Study on laser welding-brazing of zinc coated steel to aluminum alloy with a zinc based filler[J]. Materials Science and Engineering A, 2011, 528(3): 1497-1503.
【9】PYZALLA A R, BORBELY A, DEGISCHER H P. Study of microstructure and residual stresses in dissimilar Al/Steels produced by cold metal transfer[J]. Materials Science Forum, 2008, 347: 571-572.
【10】SCHUBERT E, KLASSEN M, ZERNE I, et al. Light-weight structures produced by laser beam joining for future applications in automobile and aerospace industry[J].Journal of Materials Processing Technology. 2001, 115(1): 2-8.
【11】KANG M J, CHEOLHEE K. Joining Al 5052 alloy to aluminized steel sheet using cold metal transfer process[J]. Materials and Design, 2015, 81: 95-103.
【12】黄健康,刘宁,何翠翠,等. 铝/镀锌钢焊接接头金属间化合物热力学分析[J]. 哈尔滨工程大学学报, 2016, 37(2): 1-5.
【13】崔佃忠,芦笙,崔晴晴,等. 焊接热输入对铝/镀锌钢CMT熔-钎焊接头组织与性能的影响[J]. 焊接学报, 2014, 35(9): 82-86.
相关信息