Cause Analysis on Ultrasonic Flaw Detection Disqualification of a 20SiMn Steel Turbine Shaft
摘 要
针对某厂生产的20SiMn钢水轮机主轴大型锻件在超声波探伤过程中发现的报废性缺陷,对探伤不合格部位进行了定位解剖、酸浸低倍检验、扫描电镜断口分析、能谱分析以及金相分析,查找出了导致该主轴超声波探伤不合格的原因。结果表明:主轴锻造用钢锭中高级别的一般疏松缺陷造成探伤时超声波声能大幅度衰减,导致无法探明主轴心部的质量;此外,钢锭心部硫化物夹杂聚集导致锻造变形时形成裂纹源,进而造成心部裂纹缺陷。
Abstract
Aiming at the problem of discarding defects found in a heavy turbine shaft forging of 20SiMn steel produced by a factory during the ultrasonic flaw detection, the unqualified part was located and dissected, and means such as acid leaching macro-structure test, scanning electron microscope fracture analysis, energy spectrum analysis and metallographic analysis were used to find out the cause of the ultrasonic flaw detection disqualification of the shaft. The results show that the high-level general loose defects in the shaft forging caused the ultrasonic sound energy to be greatly attenuated during the inspection, which made it impossible to find out the quality of the shaft center. In addition, the sulfide inclusion center accumulation in the shaft caused the formation of crack sources during forging deformation and resulted in the center crack defects.
中图分类号 TG115 TM312 DOI 10.11973/lhjy-wl201804012
所属栏目 质量控制与失效分析
基金项目
收稿日期 2017/1/24
修改稿日期
网络出版日期
作者单位点击查看
备注王勇胜(1983-),男,工程师,主要从事结构钢、模具钢产品开发工作,wangys_0411@163.com
引用该论文: WANG Yongsheng,SUN Xin,GUO Libo. Cause Analysis on Ultrasonic Flaw Detection Disqualification of a 20SiMn Steel Turbine Shaft[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2018, 54(4): 290~292
王勇胜,孙欣,郭立波. 20SiMn钢水轮机主轴超声波探伤不合格原因分析[J]. 理化检验-物理分册, 2018, 54(4): 290~292
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】马庆贤, 张国伟,钟约先,等. 大型锻件内部夹杂性缺陷产生机理研究[J]. 中国机械工程,2001,12(8):943-945,968.
【2】董岚枫,钟约先,马庆贤,等. 20SiMn钢锻造过程动态再结晶行为研究[J]. 中国机械工程,2008,19(10):1245-1249.
【3】汤海芳,江东才,朱启茂,等. Q345R钢板探伤不合格原因分析[J]. 理化检验(物理分册),2013,49(7):463-466.
【4】GB/T 1979-2001结构钢低倍组织缺陷评级图[S].
【5】刘学. 钢中MnS夹杂物析出行为研究[D]. 沈阳:东北大学,2012.
【6】马庆贤,曹起骧,谢冰,等. 变形参数对管板材料韧性及裂纹生成的影响[J]. 清华大学学报,1995,35(z1):58-62.
【7】杨建平,李雪洁,赵亚娟. Q345B钢板拉伸性能不合格原因分析[J]. 理化检验(物理分册),2014,50(6):448-452.
【2】董岚枫,钟约先,马庆贤,等. 20SiMn钢锻造过程动态再结晶行为研究[J]. 中国机械工程,2008,19(10):1245-1249.
【3】汤海芳,江东才,朱启茂,等. Q345R钢板探伤不合格原因分析[J]. 理化检验(物理分册),2013,49(7):463-466.
【4】GB/T 1979-2001结构钢低倍组织缺陷评级图[S].
【5】刘学. 钢中MnS夹杂物析出行为研究[D]. 沈阳:东北大学,2012.
【6】马庆贤,曹起骧,谢冰,等. 变形参数对管板材料韧性及裂纹生成的影响[J]. 清华大学学报,1995,35(z1):58-62.
【7】杨建平,李雪洁,赵亚娟. Q345B钢板拉伸性能不合格原因分析[J]. 理化检验(物理分册),2014,50(6):448-452.
相关信息