Reason for Formation of Longitudinal-Transverse Kidney-Shaped Fatigue Cracks in Rail Heads
摘 要
利用扫描电子显微镜、光学显微镜、直读光谱仪、拉伸试验机等对某伤损钢轨轨头的断口形貌、显微组织、化学成分、拉伸性能等进行了测试,探讨了纵横裂型核伤的形成原因并提出了解决措施。结果表明:在循环工作应力的作用下,在钢轨轨头轮轨接触应力分布区内沿轧制方向分布的粗大夹杂物处形成条状裂纹源且裂纹发生疲劳扩展,最终形成纵横裂型核伤;提高钢轨钢的纯净度、加强钢轨钢冶金质量的控制和检验、减少和细化钢中非金属夹杂物的数量和尺寸是防止纵横裂型核伤形成的主要措施。
Abstract
The fracture morphology, microstructure, chemical composition and tensile properties of a damaged rail head were tested by scanning electron microscope, optical microscope, direct reading spectrometer and tensile testing machine. The reason for formation of longitudinal-transverse kidney-shaped fatigue cracks was discussed and the solutions were proposed. The results show that under the cyclic working stress, the strip crack source was formed at the location of coarse inclusions distributed along the rolling direction in the wheel-rail contacted stress area of the rail head, and then fatigue propagation of the cracks occurred resulting in the formation longitudinal-transverse kidney-shaped fatigue cracks. Improving the purity of the rail steel, strengthening the control and inspection of metallurgical quality of the rail steel and reducing the quantity and refining the size of non-metallic inclusions were the main solutions to prevent the formation of longitudinal-transverse kidney-shaped fatigue cracks.
中图分类号 U213.4 DOI 10.11973/jxgccl201805017
所属栏目 失效分析
基金项目 铁道部科技研究开发计划项目(2007G17)
收稿日期 2017/4/19
修改稿日期 2018/4/5
网络出版日期
作者单位点击查看
备注胡杰(1984-),男,湖北天门人,助理研究员,硕士
引用该论文: HU Jie. Reason for Formation of Longitudinal-Transverse Kidney-Shaped Fatigue Cracks in Rail Heads[J]. Materials for mechancial engineering, 2018, 42(5): 82~86
胡杰. 钢轨轨头纵横裂型核伤的形成原因[J]. 机械工程材料, 2018, 42(5): 82~86
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参考文献
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【2】田常海, 龚佩毅, 马子河. 在役钢轨发生伤损的规律及减少伤损的对策[J]. 中国铁路, 2005(7):54-56.
【3】GARNHAM J E, DING R G, DAVIS C L. Ductile inclusions in rail, subject to compressive rolling-sliding contact[J]. Wear, 2010, 269(11/12):733-746.
【4】CLAYTON P. Tribological aspects of wheel-rail contact:A review of recent experimental research[J]. Wear, 1996, 191(1):170-183.
【5】陈颜堂, 刘东雨, 方鸿生, 等. 钢轨钢的接触疲劳伤损及实验研究[J]. 中国铁道科学, 2001, 22(1):52-56.
【6】颜秉善, 王其昌. 钢轨力学与钢轨伤损[M]. 成都:西南交通大学出版社,1989:59-63.
【7】练松良. 轨头圆角剥离成因分析[J]. 上海铁道学院学报, 1991, 12(1):67-71.
【8】EKBERG A, MARAIS J. Effects of imperfections on fatigue initiation in railway wheels[J].Proceedings of the Institution of Mechanical Engineers Part F, 2000, 214(1):45-54.
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