Residual Stress Measurement of Large-Diameter Heavy-Wall-Thickness Submerged-Arc Welded Pipe in Grade X80 by Cut-Ring and Centre-Hole Drilling Methods
摘 要
采用切环法和盲孔法测试了规格均为1 219 mm×22.0 mm的X80钢级螺旋缝埋弧焊管(SAWH焊管)和直缝埋弧焊管中UOE焊管和JCOE焊管的残余应力,并进行了对比分析。结果表明:切环试验后,SAWH焊管的周向张开量、轴向及径向错位均较大,残余应力较高,平均残余应力为148.7 MPa;UOE焊管和JCOE焊管的周向张开量较小,无轴向及径向错位,残余应力较小,平均残余应力分别为37.0,69.3 MPa。采用盲孔法测得SAWH焊管外表面的周向和轴向平均残余应力分别为132.1,160.9 MPa,内表面的分别为-218.0,-185.5 MPa,整体残余应力水平较直缝埋弧焊管的高。建议将规格为1 219 mm×22.0 mm的X80钢级SAWH焊管残余应力的控制指标定为"切口张开间距不应大于80 mm"。
Abstract
Residual stresses of spiral submerged-arc welded pipe (SAWH pipe) and longitudinal submerged-arc welded pipes of UOE and JCOE in Grade X80, φ1 219 mm×22.0 mm, were measured by cut-ring method and centre-hole drilling method. The testing results were compared and analyzed. The results show that after cut-ring test, the SAWH pipe had relatively large values of the circumferential opening, and the axial and radial displacements, indicating relatively high residual stresses; the average residual stress was 148.7 MPa. The UOE pipe and JCOE pipe had relatively small values of the circumferential opening and no axial and radial displacements, indicating relatively low residual stresses; the average residual stresses of the UOE pipe and JCOE pipe were 37.0, 69.3 MPa, respectively. The average circumferential and axial residual stresses on external surface of SAWH pipe by centre-hole drilling method were 132.1, 160.9 MPa, and those on internal surface were -218.0, -185.5 MPa, respectively. The overall residual stresses of SAWH pipe were higher than those of longitudinal submerged-arc welded pipes. It was suggested to set the control target of the residual stress of SAWH pipe in Grade X80, φ1 219 mm×22.0 mm, as "the circumferential opening values shall not be larger than 80 mm".
中图分类号 TG146.1 DOI 10.11973/jxgccl201812006
所属栏目 试验研究
基金项目
收稿日期 2017/9/8
修改稿日期 2018/9/10
网络出版日期
作者单位点击查看
备注熊庆人(1969-),女,江西萍乡人,教授级高级工程师,博士
引用该论文: XIONG Qingren,YANG Yang,XU Xiaofeng,LÜ,Hua. Residual Stress Measurement of Large-Diameter Heavy-Wall-Thickness Submerged-Arc Welded Pipe in Grade X80 by Cut-Ring and Centre-Hole Drilling Methods[J]. Materials for mechancial engineering, 2018, 42(12): 27~30
熊庆人,杨扬,许晓锋,吕华. 切环法和盲孔法测试大口径厚壁X80钢级埋弧焊管的残余应力[J]. 机械工程材料, 2018, 42(12): 27~30
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参考文献
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【2】XIONG Q R, FENG Y R, HUO C Y. The measurement and control of residual stress in spiral sub-merged arc welded pipe[C]//20024th International Pipeline Conference. Calgary:American Society of Mechanical Engineers, 2002:615-622.
【3】吉玲康, 颜峰, 霍春勇,等. 螺旋缝埋弧焊管的水压和稳压试验及残余应力[J]. 石油机械, 2000, 28(3):15-17.
【4】LINHART V, SIGMUNDOVÁL J, OCHODEK V. Some comparisons of residual stress measurements on pressurized pipes by the hole drilling and magnetoelastic methods[J]. Electronics Folyoirat, 2008, 1:34-37.
【5】熊庆人, 李霄, 霍春勇, 等. 三种高钢级大直径焊管残余应力分布规律研究[J]. 焊管, 2011, 34(3):12-17.
【6】熊庆人, 李霄, 霍春勇, 等. X80钢大口径螺旋焊管的残余应力[J]. 机械工程材料, 2011, 35(10):4-7.
【7】LAW M, PRASK H, LUZIN V, et al. Residual stress measurements in coil, linepipe and girth welded pipe[J]. Materials Science and Engineering:A, 2006, 437(1):60-63.
【8】颜峰, 吉玲康, 冯耀荣, 等. 油气输送焊管残余应力测试方法的研究[J]. 石油机械, 1999(4):18-20.
【9】RAFFO J, TOSCANO R G, MANTOVANO L, et al. Numerical model of UOE steel pipes:Forming process and structural behavior[J]. Mecanica Computacional, 2007, 26(10):317-333.
【10】王坤显. 低结构应力螺旋焊管成型调整探讨[J]. 钢管, 2005, 34(2):26-29.
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