Cause and Control Method of Cracking in Electroplated Hard Chrome Area on Surface of 30CrMnSiNi2A Steel Axle
摘 要
未服役30CrMnSiNi2A钢轮轴在存放一段时间后,其表面镀硬铬区域出现裂纹,通过形貌观察、化学成分分析、显微组织观察、力学性能分析、氢含量及残余应力测试等方法研究了轮轴表面开裂原因,并提出了控制开裂的措施。结果表明:在电镀硬铬过程中渗入轮轴表面的氢和在磨削加工硬铬层时引入的拉应力的协同作用,导致轮轴发生氢致延迟开裂(氢脆);通过采取改进电镀工艺、镀后及时除氢、改善镀层磨削加工工艺和增加去应力退火工序等措施,该类轮轴未再出现开裂现象。
Abstract
When the unserviced 30CrMnSiNi2A steel axle was stored for a period of time, cracks appeared in the electroplated hard chrome area on surface of the axle. The surface cracking cause of the axle was studied by morphology observation, chemical composition analysis, microstructure observation, mechamical property analysis and hydrogen content and residual stress testing. The measures to control cracking were proposed. The results show that the hydrogen-induced delayed cracking (hydrogen embrittlement) of the axel occurred by the synergistic effect of the hydrogen diffused in surface of the axle during electroplating hard chrome and the tensile stresses introduced during grinding of the hard chrome layer. By the measures of the improvement of electroplating process, removing hydrogen in time after electroplating, modifying the grinding process of the electroplated layer and increasing stress relief annealing procedure, no cracking occurred in the axle.
中图分类号 TG142.7 DOI 10.11973/jxgccl201812016
所属栏目 失效分析
基金项目 国家自然科学基金资助项目(51771155)
收稿日期 2017/12/11
修改稿日期 2018/11/2
网络出版日期
作者单位点击查看
备注李新卫(1967-),男,陕西富平人,研究员级高级工程师,硕士
引用该论文: LI Xinwei,YUE Shan,WANG Zhihong,MENG Baoli,PAN Yifan,LIU Daoxin. Cause and Control Method of Cracking in Electroplated Hard Chrome Area on Surface of 30CrMnSiNi2A Steel Axle[J]. Materials for mechancial engineering, 2018, 42(12): 77~82
李新卫,岳珊,王志宏,孟保利,潘一帆,刘道新. 30CrMnSiNi2A钢轮轴表面镀硬铬区域开裂的原因及控制措施[J]. 机械工程材料, 2018, 42(12): 77~82
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【4】李鹏,刘道新, 关艳英,等. 喷丸强化对新型7055-T7751铝合金疲劳性能的影响[J]. 机械工程材料, 2015, 39(1):86-89.
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【6】FIGUEROA D, ROBINSON M J. Hydrogen transport and embrittlement in 300M and AerMet 100 ultra high strength steels[J]. Corrosion Science, 2010, 52:1593-1602.
【7】WANG G, YAN Y, LI J X, et al. Hydrogen embrittlement assessment of ultra-high strength steel 30CrMnSiNi2A[J]. Corrosion Science, 2013, 77:273-280.
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