Fracture Analysis on Outer Chain Plate of an Escalator Main Drive Chain
摘 要
某自动扶梯主驱动链条外链板在运行过程中断裂失效。采用宏观检验、化学成分分析、硬度测试、非金属夹杂物检验以及金相检验等方法对外链板的断裂原因进行了分析。结果表明:外链板表面打印字头底部过渡圆角尖锐并存在折叠缺陷,同时部分原材料存在表面脱碳缺陷,导致外链板打印字头底部过渡圆角处应力集中以及材料表面抗疲劳性能降低;在多重应力的作用下外链板表面打印字头底部缺陷处萌生疲劳裂纹,裂纹不断扩展最终导致外链板疲劳断裂失效。
Abstract
The outer chain plate of an escalator main drive chain fractured during operation. The fracture causes of the outer chain plate were analyzed by macroscopic inspection, chemical composition analysis, hardness test, non-metallic inclusion inspection and metallographic examination. The results show that the surface printed word bottom of the outer chain plate had a sharp corner and folding defect, and there was surface decarburization on some raw material surface of the outer chain plate, which resulted in stress concentration at word bottom of the outer chain plate and decrease of the fatigue resistance of the material surface. Under the action of multiple stresses, the fatigue crack source originated from the bottom defect of the outer chain plate, and the cracks continuously expanded, which eventually led to fatigue fracture failure of the outer chain plate.
中图分类号 TG111.91 DOI 10.11973/lhjy-wl201910011
所属栏目 质量控制与失效分析
基金项目
收稿日期 2018/7/13
修改稿日期
网络出版日期
作者单位点击查看
备注俞寅(1985-),男,工程师,主要从事电扶梯部件设计工作,307210696@qq.com
引用该论文: YU Yin,MA Jian. Fracture Analysis on Outer Chain Plate of an Escalator Main Drive Chain[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2019, 55(10): 722~724
俞寅,马健. 自动扶梯主驱动链条外链板断裂分析[J]. 理化检验-物理分册, 2019, 55(10): 722~724
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】钟群鹏,赵子华. 断口学[M]. 北京:高等教育出版社,2006.
【2】庞兴华. 机械设计[M]. 北京:电子工业出版社,2010.
【3】吴连生. 失效分析技术及其应用第二讲断裂分类及韧、脆断裂的转变[J]. 理化检验(物理分册),1995,31(5):59-61.
【4】王荣. 机械装备的失效分析(续前)第3讲断口分析技术(上)[J]. 理化检验(物理分册),2016,52(10):698-704.
【2】庞兴华. 机械设计[M]. 北京:电子工业出版社,2010.
【3】吴连生. 失效分析技术及其应用第二讲断裂分类及韧、脆断裂的转变[J]. 理化检验(物理分册),1995,31(5):59-61.
【4】王荣. 机械装备的失效分析(续前)第3讲断口分析技术(上)[J]. 理化检验(物理分册),2016,52(10):698-704.
相关信息