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P92钢的高温低周疲劳行为及寿命预测
          
High Temperature Low Cycle Fatigue Behavior and Life Prediction of P92 Steel

摘    要
采用RPL50型动蠕变试验机对P92钢进行630℃和不同应变幅下的低周疲劳试验,研究了P92钢的高温低周疲劳行为;基于塑性应变能密度与硬度、应力幅和低周疲劳寿命的关系,采用基于能量的硬度法对其低周疲劳寿命进行预测,并与试验结果进行对比。结果表明:P92钢是一种循环软化材料,其初始归一化应力幅随应变幅的增加而增加,且不同应变幅下的归一化应力幅均随循环周次的增加而降低;随着应变幅的增加,弹性应变幅保持稳定,塑性应变幅近似线性增加,软化率也相应增加,并最终稳定在0.3左右;硬度与应变幅满足良好的线性关系;基于能量的硬度法可以较准确地预测P92钢在630℃时的高温低周疲劳寿命,计算得到的预测寿命均位于试验寿命的±1.5倍标准偏差内。
标    签 P92钢   高温低周疲劳行为   硬度   寿命预测   应力幅   P92 steel   high temperature low cycle fatigue behavior   hardness   life prediction   stress amplitude  
 
Abstract
Low cycle fatigue test was conducted on P92 steel with RPL50 dynamic creep tester at 630℃ and different strain amplitudes, and the high temperature low cycle fatigue behavior of P92 steel was studied. Based on the relationship between plastic strain energy density and hardness, stress amplitude and low cycle fatigue life, low cycle fatigue life of P92 steel was predicted by energy-based hardness method, and compared with the test results. The results show that P92 steel was a cyclic softening material. The initial normalized stress amplitude increased with the increase of strain amplitudes, and stress amplitude decreased with the increase of cycles at different strain amplitudes. With the increase of strain amplitude, the elastic strain amplitude remained stable; the plastic strain amplitude increased approximately linearly; softening rate increased and was stable at about 0.3 finally. There was a good linear relationship between hardness and strain amplitude. The energy-based hardness method could accurately predict the high temperature low cycle fatigue life of P92 steel at 630℃, and the calculated predicted lives were all within ±1.5 times standard deviation of test lives.

中图分类号 TG142.1   DOI 10.11973/jxgccl201911001

 
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所属栏目 试验研究

基金项目

收稿日期 2019/3/23

修改稿日期 2019/10/10

网络出版日期

作者单位点击查看

联系人作者马东方高级工程师

备注张兆福(1992-),男,山东东营人,助理工程师,硕士

引用该论文: ZHANG Zhaofu,XU Lianyong,MA Dongfang,XU Liang,HU Fengtao,JIANG Chenghu. High Temperature Low Cycle Fatigue Behavior and Life Prediction of P92 Steel[J]. Materials for mechancial engineering, 2019, 43(11): 1~4
张兆福,徐连勇,马东方,徐亮,胡锋涛,蒋成虎. P92钢的高温低周疲劳行为及寿命预测[J]. 机械工程材料, 2019, 43(11): 1~4


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参考文献
【1】SAMUEL E I, CHOUDHARY B K, PALAPARTI D P R, et al. Creep deformation and rupture behaviour of P92 steel at 923 K[J]. Procedia Engineering, 2013, 55(12):64-69.
 
【2】YUAN C, HONG X, NI Y, et al. The effect of multiaxial stress state on creep behavior and fracture mechanism of P92 steel[J]. Materials Science & Engineering:A,2015,636:70-76.
 
【3】WANG N, TU S T, XUAN F Z. A novel prediction method of creep rupture life of 9-12% chromium ferritic steel based on abductive network[J]. Engineering Failure Analysis, 2013, 31(6):302-310.
 
【4】荆洪阳,苏定邦,徐连勇,等. P92钢630℃下的高温低周疲劳行为分析[J]. 焊接学报, 2018, 39(7):33-36.
 
【5】WANG X, GONG J, ZHAO Y, et al. Characterization of low cycle fatigue performance of new ferritic P92 steel at high temperature:Effect of strain amplitude[J]. Steel Research International, 2015, 86(9):1046-1055.
 
【6】毛雪平,陆道纲,徐鸿,等. P92钢高温低周疲劳的实验研究[J]. 原子能科学技术, 2010, 44(10):1212-1216.
 
【7】高宏明, 王俊杰, 王鹏展, 等. P92钢高温低周疲劳性能试验研究[J]. 冶金信息导刊, 2010(4):60-63.
 
【8】张振,胡正飞,范立坤,等. 国产P92钢低周疲劳性能与断裂特征研究[J]. 动力工程学报, 2014, 34(4):330-336.
 
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