Cracking Failure Analysis of Bolts for Floating Heat-Exchanger in Acrylonitrile Production
摘 要
从断口形貌、组织、化学成分、硬度、碳当量及扭矩等方面对丙烯腈生产中浮头式换热器内紧固螺栓断裂原因进行了分析。结果表明:在含0.5%~0.6%(质量分数)HCN的丙烯腈富水中,施加过量扭矩的内浮头35CrMoA钢螺栓,极易发生晶间应力腐蚀开裂。根据分析结果,建议在施加标准推荐力矩情况下,更换螺栓材料。
Abstract
The reasons for fracture of internal fixing bolts for a floating heat-exchanger in acrylonitrile production were analyzed by means of fracture morphology, microstructure, chemical composition, hardness, carbon equivalent and torque. The results show that in acrylonitrile rich water containing 0.5%-0.6% (mass fraction) HCN, the bolts of 35CrMoA steel with excessive torque applied was prone to intergranular stress corrosion cracking. According to the analysis results, it was suggested to change the material of bolt under the condition of applying standard recommended torque.
中图分类号 TG172.3 DOI 10.11973/fsyfh-202008015
所属栏目 失效分析
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收稿日期 2018/8/25
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引用该论文: CHEN Wei,HOU Chengbao,WU Faguang. Cracking Failure Analysis of Bolts for Floating Heat-Exchanger in Acrylonitrile Production[J]. Corrosion & Protection, 2020, 41(8): 74
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参考文献
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【2】钱颂文. 换热器设计手册[M]. 北京:化学工业出版社,2002.
【3】张亚明,臧晗宇,夏邦杰,等. 换热器小浮头螺栓断裂原因分析[J]. 腐蚀科学与防护术,2008,20(3):220-223.
【4】濮良贵,陈国定,吴立言. 机械设计[M]. 7版. 北京:高等教育出版社,2011.
【5】郝文魁,刘智勇,杜翠薇,等. 35CrMo钢在酸性H2S环境中的应力腐蚀行为与机理析[J]. 机械工程学报,2014,50(4):39-46.
【6】葛菊花. 浮头式换热器失效分析及安全对策[D]. 兰州:兰州理工大学,2008.
【7】HICKS J F G. The role of hydrocyanic acid vapors in the corrosion of iron[J]. Journal of Physical Chemistry,1931,35(3):893-904.
【8】SAUVAGE M. Requirements for the manufacture of pressure vessels for wet H2S service[R].[S.l.]:WRC Bulletin,1993:374.
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