激光熔覆技术在轴类零件再制造过程中的应用现状
Applications of Laser Cladding Technique in Remanufacturing of Shaft Parts
摘 要
轴类零件在服役过程中易发生摩擦磨损、腐蚀及疲劳等失效，严重影响工程机械装备的正常运行。激光熔覆技术作为轴类零件修复和再制造常用的技术，可有效延长其使用寿命。概述了激光熔覆技术在轴类零件再制造上的应用，重点介绍了激光熔覆工艺参数（激光功率、熔覆速度、搭接率、送粉量等）和熔覆材料选取对轴类零件再修复性能的影响以及仿真模拟软件的辅助应用，并对激光熔覆再制造技术的发展趋势进行了展望。
再制造
激光熔覆
工艺参数
熔覆材料
shaft part
remanufacturing
laser cladding
process parameter
cladding material
Abstract
Shaft parts are prone to failing such as friction, wear, corrosion and fatigue during service, which seriously affect the normal operation of construction machinery equipment. Laser cladding technique, as a common technical means for repairing and remanufacturing shaft parts, can effectively extend service lives of parts. The application of laser cladding technique in the remanufacturing of shaft parts is summarized. The influence of laser cladding process parameters (laser power, cladding speed, overlap rate and powder feeding amount) and cladding material selection on the repairing performance of shaft parts and the auxiliary application of simulation software are focused on. The development trend of laser cladding remanufacturing technique is prospected.
中图分类号 TG174.4 DOI 10.11973/jxgccl202011007
所属栏目 专题报道(增材制造技术)
基金项目 国家自然科学基金资助项目（51572168）
收稿日期 2020/3/27
修改稿日期 2020/8/25
网络出版日期
作者单位点击查看
备注王争强(1994-),男,安徽蚌埠人,硕士研究生
引用该论文: WANG Zhengqiang,LI Wenge,DU Xu,ZHAO Yuantao. Applications of Laser Cladding Technique in Remanufacturing of Shaft Parts[J]. Materials for mechancial engineering, 2020, 44(11): 35～40
王争强,李文戈,杜旭,赵远涛. 激光熔覆技术在轴类零件再制造过程中的应用现状[J]. 机械工程材料, 2020, 44(11): 35～40
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【15】WENG Z,WANG A,WANG Y.Diodenlaserbeschichtung auf Fe-basis legierung auf duktilem Gusseisen und damit verbundenes grenzflächenverhalten[J].Oberflächen- und Beschichtungstechnik,2016,286:64-71.
【16】SONG J L,DENG Q L,CHEN C Y,et al.Rebuilding of metal components with laser cladding forming[J].Applied Surface Science,2006,252(22):7934-7940.
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【24】CHEN J L,LI J,SONG R,et al.Effect of the scanning speed on microstructural evolution and wear behaviors of laser cladding NiCrBSi composite coatings[J].Optics & Laser Technology,2015,72:86-99.
【25】张智,谢沛霖.激光熔覆修复齿轮轴工艺研究[J].电加工与模具,2007(6):40-43.
【26】黄浩.40Cr表面激光熔覆硬质涂层及其应用研究[D].秦皇岛:燕山大学,2016.
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【28】HEMMATI I,OCELÍK V,DE HOSSON J T M.The effect of cladding speed on phase constitution and properties of AISI 431 stainless steel laser deposited coatings[J].Surface and Coatings Technology,2011,205(21/22):5235-5239.
【29】赵子龙.球墨铸铁表面激光熔覆钴基合金组织及性能研究[D].沈阳:沈阳航空航天大学,2017.
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【31】张翔宇.超声振动辅助激光熔覆3540Fe/CeO2涂层工艺研究[D].青岛:青岛理工大学,2018.
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【35】李宝灵,温宗胤,刘旭红,等.激光熔覆技术应用于轴类零件表面修复的实验研究[J].应用激光,2007,27(4):290-294.
【36】罗星星,高冲.矿用电机转子轴激光熔覆修复技术的研究与应用[J].陕西煤炭,2018,37(5):25-28.
【37】韩翔翔.基于MSC.Fatigue的激光增材制造柴油机曲轴疲劳寿命研究[J].广东化工,2018,45(13):12-14.
【38】郭士锐,姚建华.基于汽轮机转子轴表面激光再制造层的性能研究[J].应用激光,2016,36(2):131-135.
【39】QIN R Y,ZHANG X J,GUO S Q,et al.Laser cladding of high Co-Ni secondary hardening steel on 18Cr2Ni4WA steel[J].Surface and Coatings Technology,2016,285:242-248.
【40】郭火明.激光熔覆Co基合金对轮轨材料磨损与损伤性能影响[C]//第十一届全国摩擦学大会论文集.兰州:中国机械工程学会摩擦学分会,2013.
【41】任爱国,王晓静,丁静.激光熔覆止裂技术研究[J].表面技术,2006,35(2):69-71.
【42】张浩敏,周后明,秦衡峰,等.基于激光熔覆的35CrMo钢轴类零件修复再制造[J].热加工工艺,2014,43(10):155-159.
【43】HU Z W,LI W G,ZHAO Y T.Microstructure and properties of M3B2-type boride-based cermet coatings prepared by laser cladding synthesis[J].Coatings,2019,9(8):476.
【44】WU Q L,LI W G,ZHONG N,et al.Microstructure and properties of laser-clad Mo2NiB2 cermet coating on steel substrate[J].Steel Research International,2015,86(3):293-301.
【45】MASANTA M,GANESH P,KAUL R,et al.Development of a hard nano-structured multi-component ceramic coating by laser cladding[J].Materials Science and Engineering:A,2009,508(1/2):134-140.
【46】WENG F,YU H J,CHEN C Z,et al.Microstructures and wear properties of laser cladding Co-based composite coatings on Ti-6Al-4V[J].Materials & Design,2015,80:174-181.
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