Corrosion Behavior of Different Materials in Environment of De-heavy Oil Column for Ethylene Glycol Production Plant from Syngas
摘 要
采用现场挂片腐蚀试验研究了5种材料在合成气制乙二醇装置脱重组分塔环境(硝酸质量分数2%~8%、温度116℃)中的腐蚀行为,结合扫描电镜和光学显微镜分别对挂片微观腐蚀形貌和晶间腐蚀深度进行分析。结果表明:904L不锈钢和KY702硝酸级不锈钢具有较好耐全面腐蚀性能,其全面腐蚀速率不超过0.006 mm/a,但具有极轻微的晶间腐蚀敏感性,304L不锈钢、825镍基合金和254SMO不锈钢具有明显的晶间腐蚀敏感性,敏化对825镍基合金和254SMO不锈钢的晶间腐蚀影响较为严重,敏化态254SMO不锈钢和敏化态825镍基合金的晶间腐蚀速率分别是其固溶态晶间腐蚀速率的15倍和16倍。
Abstract
Corrosion behavior of five materials in the environment of de-heavy oil column for ethylene glycol production plant from syngas (nitric acid mass fraction of 2%-8%, temperature of 116℃) was investigated by coupon corrosion testing on-site. The surface morphology and the depth of intergranular corrosion of the coupons after corrosion test were examined by scanning electron microscope (SEM) and optical microscope (OM). The results indicate that the stainless steel 904L and nitric acid grade stainless steel KY702, whose general corrosion rates were no more than 0.006 mm/a, had good general corrosion resistance, but they had very slight intergranular corrosion sensitivity, while the stainless steels 304L, 254SMO and nickel based alloy 825 had obvious intergranular corrosion sensitivity. Sensitization could affect seriously the intergranular corrosion of nickel based alloy 825 and stainless steel 254SMO. The intergranular corrosion rates of the sensitized stainless steel 254SMO and nickel based alloy 825 increased to 15 times and 16 times, respectively, as compared with their solid solution states.
中图分类号 TG178 DOI 10.11973/fsyfh-202111006
所属栏目 试验研究
基金项目 中国石化科技部项目(315108)
收稿日期 2020/4/23
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引用该论文: LI Hui,LIU Xiwu,ZOU Yang,LI Xiaowei,CUI Xin. Corrosion Behavior of Different Materials in Environment of De-heavy Oil Column for Ethylene Glycol Production Plant from Syngas[J]. Corrosion & Protection, 2021, 42(11): 42
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参考文献
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【3】马祥林. 国内乙二醇生产技术及发展现状[J]. 炼油与化工, 2019, 30(4):6-7.
【4】王建平, 杨文书, 吕建宁. 合成气经草酸酯制乙二醇技术进展[J]. 化工进展, 2009, 28(7):1216-1221.
【5】中国石化有机原料科技情报中心站. 合成气制乙二醇装置迈向大型化[J]. 石油炼制与化工, 2014, 45(8):96.
【6】周健飞, 刘晓勤, 刘定华. 草酸酯法由合成气制备乙二醇技术研究进展[J]. 化工进展, 2009, 28(1):47-50.
【7】FAUVET P, BALBAUD F, ROBIN R, et al. Corrosion mechanisms of austenitic stainless steels in nitric media used in reprocessing plants[J]. Journal of Nuclear Materials, 2008, 375(1):52-64.
【8】BALBAUD F, SANCHEZ G, FAUVET P, et al. Mechanism of corrosion of AISI 304L stainless steel in the presence of nitric acid condensates[J]. Corrosion Science, 2000, 42(10):1685-1707.
【9】王宁, 刘希武, 崔新安. 合成气制乙二醇装置的腐蚀介质及选材分析[J]. 石油化工腐蚀与防护, 2016, 33(1):35-38.
【10】KHAN S, KAIN V. Measurement and prediction of corrosion damage in stainless steels in nitric acid containing oxidizing ions[C]//NACE-International Corrosion Conference Series. Houston, TX:NACE international, 2012:3937-3947.
【11】TAKEUCHI M, WHILLOCK G O H. Effect of NOx gases on corrosion of stainless stell in hot nitric acid solutions[J]. British Corrosion Journal, 2002, 37(3):199-205.
【12】徐一慧, 孔令真, 路伟, 等. 304不锈钢在硝酸环境中的腐蚀电化学行为[J]. 腐蚀与防护, 2015, 36(10):905-909.
【13】赵小燕, 刘希武, 崔新安, 等. 304L不锈钢在稀硝酸环境下的腐蚀研究[J]. 中国腐蚀与防护学报, 2018, 38(5):455-462.
【14】来东, 程宝, 马莹, 等. 904L超级奥氏体不锈钢中σ相析出的热力学研究[J]. 热加工工艺, 2017, 46(18):114-118.
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