A differential detection probe based on alternating current field measurement
摘 要
交流电磁场检测技术近年来广泛应用于各类结构缺陷的无损检测和定量评估中,检测时探头抖动易引起干扰信号而造成的缺陷误判,为解决此问题,提出一种新型的差分检测探头。通过COMSOL软件建立交流电磁场检测探头的有限元仿真模型,探究了提离抖动下特征信号的畸变规律,分析了Bx背景磁场与检测位置的关系;设计了一种基于差分磁传感器的检测探头,搭建缺陷检测系统并进行试验。试验结果表明,提出的差分检测探头能有效抑制提离干扰,增强缺陷信号识别能力,提高检测灵敏度。
Abstract
In recent years, alternating current field measurement (ACFM) technology has been widely used in non-destructive testing and quantitative evaluation of various structural defects. In order to solve the problem of misjudgment of defects caused by interference signals caused by probe jitter during defect detection, a novel differential detection probe is proposed. A finite element simulation model of ACFM probe is set up by COMSOL. The distortion law of the characteristic signals under lift-off jitter is investigated. The relationship between the Bx background magnetic field and the detection position is analyzed. Further, a probe based on differential magnetic sensors is designed. A defect detection system is built and related experments are carried out. The experimental results show that proposed differential detection probe proposed in this paper can effectively suppress the lift-off interference, enhance identification ability of the defect signals, and improve the detection sensitivity.
中图分类号 TG115.28 DOI 10.11973/wsjc202302015
所属栏目 仪器研制
基金项目 国家自然科学基金资助项目(52005512);山东省自然科学基金(ZR201911040388);中央引导地方科技发展专项资金项目(YDZX2022082)
收稿日期 2022/8/5
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联系人作者李伟(liwei@upc.edu.cn)
备注汪光祖(1997-),男,硕士研究生,主要从事电磁无损检测技术的研究工作
引用该论文: WANG Guangzu,LI Wei,YUAN Xin,LI Xiaoming,ZHAO Qiang,CHEN Yong. A differential detection probe based on alternating current field measurement[J]. Nondestructive Testing, 2023, 45(2): 72~76
汪光祖,李伟,袁新安,李晓明,赵强,陈勇. 一种基于交流电磁场的差分检测探头[J]. 无损检测, 2023, 45(2): 72~76
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【2】PAPAELIAS M P, LUGG M C, ROBERTS C, et al.High-speed inspection of rails using ACFM techniques[J].NDT & E International, 2009, 42(4):328-335.
【3】葛运春, 张翼, 冷建成, 等.海洋平台钻机底座焊缝的交流电磁场检测[J].无损检测, 2015, 37(7):77-80, 88.
【4】刘正存, 申德峰, 王延东, 等.高压电缆附件铅封缺陷的交流电磁场检测[J].无损检测, 2022, 44(4):24-27.
【5】CHEN K, BRENNAN F P, DOVER W D.Thin-skin AC field in anisotropic rectangular bar and ACPD stress measurement[J].NDT & E International, 2000, 33(5):317-323.
【6】李伟.基于交流电磁场的缺陷智能可视化检测技术研究[D].东营:中国石油大学, 2007.
【7】LI W, CHEN G M, YIN X K, et al.Analysis of the lift-off effect of a U-shaped ACFM system[J].NDT & E International, 2013, 53:31-35.
【8】ZHOU Z M, ZHANG J, WAN F, et al. Structural optimisation of a standard alternating current field measurement excitation probe for concave and convex surfaces[J]. Insight, 2019, 61(9):542-548.
【9】YUAN X A, LI W, YIN X K, et al.Identification of tiny surface cracks in a rugged weld by signal gradient algorithm using the ACFM technique[J].Sensors (Basel, Switzerland), 2020, 20(2):380.
【10】赵建超, 李伟, 袁新安, 等.双频交流电磁场提离抑制算法[J].无损检测, 2021, 43(4):5-9.
【11】郑玲慧, 任尚坤, 王景林.ACFM技术的表面裂纹识别和尺寸反演算法研究[J].测控技术, 2020, 39(5):80-85, 106.
【12】蒋维宇, 李伟, 张宗华, 等.水下ACFM高灵敏度裂纹检测探头设计[J].中国海上油气, 2019, 31(6):160-166.
【13】张继楷, 杨芸, 康宜华, 等.TMR传感器及其在电磁检测中的应用[J].无损检测, 2016, 38(12):36-39, 67.
【14】杨敏, 王凤森, 黄险峰.GMR传感器和TMR传感器的性能对比[J].国外电子测量技术, 2019, 38(1):127-131.
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