Effect of Silanization Treatment Process Parameters on Corrosion Resistance of 6061 Aluminum Alloy for Building
摘 要
采用硅烷处理工艺在建筑用6061铝合金型材表面制备了硅烷涂层,并进行了工艺优化研究。采用电化学测试,对比分析了硅烷处理前后6061铝合金在0.025 mol/L硼酸钠+0.05 mol/L氢氧化钠混合溶液中的耐蚀性。结果表明:优化后的6061铝合金硅烷化处理工艺为硅烷化时间180 s、硅烷溶液pH 11、固化温度90 ℃;最佳硅烷化处理工艺得到的硅烷涂层的厚度约为90 nm,涂层均匀致密,与铝合金基体结合良好;硅烷化处理后6061铝合金的耐腐蚀性能明显优于硅烷化处理前,试样的阻抗值明显增大,表面接触角减小、黏附功增大。
Abstract
Silane coating was prepared on the surface of 6061 aluminum alloy profiles by silanization treatment process. The optimization of silane treatment process was studied. The corrosion resistances of 6061 aluminum alloy before and after silane treatment in 0.025 mol/L sodium borate + 0.05 mol/L sodium hydroxide mixed solution were compared and analyzed by electrochemical performance test method. The results show that the optimized silylation process of 6061 aluminum alloy was silylation time 180 s, silane solution pH 11, curing temperature 90 ℃. The thickness of silane coating obtained by the optimal silanization treatment process was about 90 nm, and the coating was uniform and dense, which had good bonding with the aluminum alloy substrate. The corrosion resistance of 6061 aluminum alloy after silanization treatment was obviously better than that before silanization treatment. The impedance value of the sample increased obviously, the surface contact angle decreased and the adhesion work increased.
中图分类号 TG174.4 DOI 10.11973/fsyfh-202303009
所属栏目 试验研究
基金项目 四川省教育厅自然科学研究项目(19ZB0072);四川省创新能力提升工程-青年基金专项(cxnlts-qnjj-202018)
收稿日期 2021/4/15
修改稿日期
网络出版日期
作者单位点击查看
引用该论文: YU Gao,ZHOU Rui,LU Fenglian,WEI Yunman. Effect of Silanization Treatment Process Parameters on Corrosion Resistance of 6061 Aluminum Alloy for Building[J]. Corrosion & Protection, 2023, 44(3): 61
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】张燕斌,林佳钰,于佳音. 建筑铝型材表面氧化膜的制备及其性能[J]. 材料保护,2016,49(7):60-62,78,8.
【2】沈杰,唐强,李萌,等. 建筑铝型材的表面电镀与性能研究[J]. 真空科学与技术学报,2021,41(1):100-106.
【3】李海丰,张文泉. 铸铝件表面几种环保转化膜的耐蚀性[J]. 电镀与涂饰,2019,38(21):1182-1185.
【4】张建新,高爱华. 提高6063铝合金表面耐蚀性能的途径研究[J]. 航空材料学报,2011,31(2):85-88.
【5】张卫元,张大鹏,张学建. 建筑铝型材表面转化膜的制备及性能研究[J]. 铸造技术,2016,37(11):2366-2368.
【6】HIKKU G S,JEYASUBRAMANIAN K,VENUGOPAL A,et al. Corrosion resistance behaviour of graphene/polyvinyl alcohol nanocomposite coating for aluminium-2219 alloy[J]. Journal of Alloys and Compounds,2017,716:259-269.
【7】易俊兰,秦锐,吴宏亮,等. 化学转化处理时间对新型2198铝锂合金耐蚀性的影响[J]. 腐蚀与防护,2020,41(12):26-30.
【8】李海丰,任伊锦. 铝合金硅烷处理工艺及电泳漆膜配套性研究[J]. 涂层与防护,2020,41(12):53-58.
【9】ANDREATTA F,TURCO A,DE GRAEVE I,et al. SKPFM and SEM study of the deposition mechanism of Zr/Ti based pre-treatment on AA6016 aluminum alloy[J]. Surface and Coatings Technology,2007,201(18):7668-7685.
【10】DZHURINSKIY D V,DAUTOV S S,SHORNIKOV P G,et al. Surface modification of aluminum 6061-O alloy by plasma electrolytic oxidation to improve corrosion resistance properties[J]. Coatings,2020,11(1):4.
【11】廖建. 建筑铝型材表面转化膜的制备及膜层组成分析[J]. 特种铸造及有色合金,2015,35(9):973-976.
【12】TELMENBAYAR L,RAMU A G,YANG D,et al. Corrosion resistance of the anodization/glycidoxypropyltrimethoxysilane composite coating on 6061 aluminum alloy[J]. Surface and Coatings Technology,2020,403:126433.
【13】肖金涛,陈妍,邢明秀,等. 工艺参数对2195铝锂合金阳极氧化膜的耐蚀性影响[J]. 中国腐蚀与防护学报,2019,39(5):431-438.
【14】蔡婷婷,杨云,李艳芳,等. 电镀电流密度对铝锰合金镀层耐蚀性的影响[J]. 表面技术,2017,46(12):245-250.
【15】孙费梅,杨萍,易伟红. 铝合金基体上多层组合镀层的耐蚀性研究[J]. 电镀与精饰,2017,39(12):29-32.
【16】汪前雨,张丽,陆江银,等. 双镀锌铝合金镀层的组织结构和耐蚀性[J]. 电镀与涂饰,2020,39(7):392-398.
【17】徐小宁,何保军,张国鹏,等. KH560处理对Al-Al2O3-硅烷复合涂层耐蚀性的影响[J]. 材料工程,2020,48(5):151-159.
【18】LIU X B,ZHANG D,WANG H,et al. Regulating solute partitioning utilized to decorate grain boundary for improving corrosion resistance in a model Al-Cu-Mg alloy[J]. Corrosion Science,2021,181:109219.
【19】EMBAREK N,SAHLI N,BELBACHIR M. Preparation and characterization of poly(3-glycidoxypropyltrimethoxysilane) nanocomposite using organophilic montmorillonite clay (Mag-cetyltrimethylammonium)[J]. Journal of Composite Materials,2019,53(28/29/30):4313-4322.
【2】沈杰,唐强,李萌,等. 建筑铝型材的表面电镀与性能研究[J]. 真空科学与技术学报,2021,41(1):100-106.
【3】李海丰,张文泉. 铸铝件表面几种环保转化膜的耐蚀性[J]. 电镀与涂饰,2019,38(21):1182-1185.
【4】张建新,高爱华. 提高6063铝合金表面耐蚀性能的途径研究[J]. 航空材料学报,2011,31(2):85-88.
【5】张卫元,张大鹏,张学建. 建筑铝型材表面转化膜的制备及性能研究[J]. 铸造技术,2016,37(11):2366-2368.
【6】HIKKU G S,JEYASUBRAMANIAN K,VENUGOPAL A,et al. Corrosion resistance behaviour of graphene/polyvinyl alcohol nanocomposite coating for aluminium-2219 alloy[J]. Journal of Alloys and Compounds,2017,716:259-269.
【7】易俊兰,秦锐,吴宏亮,等. 化学转化处理时间对新型2198铝锂合金耐蚀性的影响[J]. 腐蚀与防护,2020,41(12):26-30.
【8】李海丰,任伊锦. 铝合金硅烷处理工艺及电泳漆膜配套性研究[J]. 涂层与防护,2020,41(12):53-58.
【9】ANDREATTA F,TURCO A,DE GRAEVE I,et al. SKPFM and SEM study of the deposition mechanism of Zr/Ti based pre-treatment on AA6016 aluminum alloy[J]. Surface and Coatings Technology,2007,201(18):7668-7685.
【10】DZHURINSKIY D V,DAUTOV S S,SHORNIKOV P G,et al. Surface modification of aluminum 6061-O alloy by plasma electrolytic oxidation to improve corrosion resistance properties[J]. Coatings,2020,11(1):4.
【11】廖建. 建筑铝型材表面转化膜的制备及膜层组成分析[J]. 特种铸造及有色合金,2015,35(9):973-976.
【12】TELMENBAYAR L,RAMU A G,YANG D,et al. Corrosion resistance of the anodization/glycidoxypropyltrimethoxysilane composite coating on 6061 aluminum alloy[J]. Surface and Coatings Technology,2020,403:126433.
【13】肖金涛,陈妍,邢明秀,等. 工艺参数对2195铝锂合金阳极氧化膜的耐蚀性影响[J]. 中国腐蚀与防护学报,2019,39(5):431-438.
【14】蔡婷婷,杨云,李艳芳,等. 电镀电流密度对铝锰合金镀层耐蚀性的影响[J]. 表面技术,2017,46(12):245-250.
【15】孙费梅,杨萍,易伟红. 铝合金基体上多层组合镀层的耐蚀性研究[J]. 电镀与精饰,2017,39(12):29-32.
【16】汪前雨,张丽,陆江银,等. 双镀锌铝合金镀层的组织结构和耐蚀性[J]. 电镀与涂饰,2020,39(7):392-398.
【17】徐小宁,何保军,张国鹏,等. KH560处理对Al-Al2O3-硅烷复合涂层耐蚀性的影响[J]. 材料工程,2020,48(5):151-159.
【18】LIU X B,ZHANG D,WANG H,et al. Regulating solute partitioning utilized to decorate grain boundary for improving corrosion resistance in a model Al-Cu-Mg alloy[J]. Corrosion Science,2021,181:109219.
【19】EMBAREK N,SAHLI N,BELBACHIR M. Preparation and characterization of poly(3-glycidoxypropyltrimethoxysilane) nanocomposite using organophilic montmorillonite clay (Mag-cetyltrimethylammonium)[J]. Journal of Composite Materials,2019,53(28/29/30):4313-4322.
相关信息