Hot Compression Deformation Behavior and Hot Processing Map of a New High Strength Bearing Steel
摘 要
以自行开发的贝氏体轴承钢为研究对象,采用热模拟试验机在变形温度900~1 200 ℃、应变速率0.01~5 s-1条件下进行单道次热压缩试验,研究了该钢的热压缩变形行为,基于真应力、真应变数据,建立热变形本构方程,并绘制热加工图。结果表明:当变形温度不低于1 000 ℃、应变速率低于0.1 s-1时,试验钢在热压缩过程中的动态再结晶较明显。在相同应变速率下,变形温度越高,峰值应力越小,到达峰值应力的真应变也越小;在相同变形温度下,应变速率越大,峰值应力越大,达到峰值应力的真应变也越大。试验钢的变形激活能为479.119 kJ·mol-1,明显大于传统GCr15马氏体轴承钢,说明在相同变形温度下试验钢更难以变形。试验钢适宜的热加工区间为变形温度900~1 100 ℃、应变速率1.4~2 s-1。
Abstract
Taking self-developed bainite bearing steel as research object, the single pass hot compression tests were carried out with thermal simulator at deformation temperatures of 900-1 200 ℃ and strain rates of 0.01-5 s-1, and the hot compression deformation behavior of the steel was studied. The constitutive equation was established based on true stress and true strain data, and hot processing map was drawn. The results show that when the deformation temperature was not lower than 1 000 ℃ and the strain rate was below 0.1 s-1, the dynamic recrystallization of the test steel during hot compression deformation was obvious. At the same strain rate, the higher the deformation temperature, the smaller the peak stress and the true strain at the peak stress; at the same deformation temperature, the greater the strain rate, the greater the peak stress and the true strain at the peak stress. The deformation activation energy of the test steel was 479.119 kJ·mol-1 and was significantly higher than that of the traditional GCr15 martensitic bearing steel, indicating that the test steel was more difficult to deform at the same deformation temperature. The suitable hot processing range of the test steel was deformation temperature of 900-1 100 ℃ and strain rate of 1.4-2 s-1.
中图分类号 TG146.2 DOI 10.11973/jxgccl202307015
所属栏目 物理模拟与数值模拟
基金项目 河南省科技攻关计划项目(212102210383);河南省杰出人才创新基金资助项目(182102610014)
收稿日期 2022/10/25
修改稿日期 2023/6/13
网络出版日期
作者单位点击查看
备注程海洲(1982-),男,河南南阳人,讲师,学士
引用该论文: CHENG Haizhou,LUO Zhihui,XU Peixin. Hot Compression Deformation Behavior and Hot Processing Map of a New High Strength Bearing Steel[J]. Materials for mechancial engineering, 2023, 47(7): 91~96
程海洲,罗志辉,许婄鑫. 新型高强轴承钢的热压缩变形行为与热加工图[J]. 机械工程材料, 2023, 47(7): 91~96
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】付瑜,罗迪强,高洁,等.稀土轴承钢的研究现状及展望[J].江西冶金,2022,42(2):6-12. FU Y,LUO D Q,GAO J,et al.A study on the research status and prospects of rare earth bearing steel[J].Jiangxi Metallurgy,2022,42(2):6-12.
【2】张朝磊,朱禹承,蒋波.高碳铬轴承钢组织双超细化的研究现状与发展趋势[J].材料导报,2023,37(6):142-147. ZHANG C L,ZHU Y C,JIANG B.Research status and development trend of microstructure double ultra refinement of high carbon chromium bearing steel[J].Materials Reports,2023,37(6):142-147.
【3】王坤,胡锋,周雯,等.轴承钢研究现状及发展趋势[J].中国冶金,2020,30(9):119-128. WANG K,HU F,ZHOU W,et al.Research status and development trend of bearing steel[J].China Metallurgy,2020,30(9):119-128.
【4】左晓剑,张涛,成国光.GCr15SiMn轴承钢铸锭的原位统计分布分析[J].冶金分析,2022,42(5):1-7. ZUO X J,ZHANG T,CHENG G G.Original position statistic distribution analysis of GCr15SiMn bearing steel ingot[J].Metallurgical Analysis,2022,42(5):1-7.
【5】LI L X,DU Q Y,WANG Y H,et al.Hydrogen behavior during high-temperature plastic deformation in low-alloy steels[J].Journal of Materials Processing Technology,2022,302:117487.
【6】ZHOU P W,SONG Y R,JIANG H W,et al.Hot deformation behavior and processing maps of BG801 bearing steel[J].Journal of Materials Research and Technology,2022,18:3725-3738.
【7】王庆娟,王钦仁,杜忠泽,等.40Cr10Si2Mo钢的热变形模型及动态再结晶行为[J].钢铁,2021,56(11):112-121. WANG Q J,WANG Q R,DU Z Z,et al.Hot deformation model and dynamic recrystallization behavior of 40Cr10Si2Mo steel[J].Iron & Steel,2021,56(11):112-121.
【8】樊翠林,孙红英,陈拂晓,等.Fe-15Cr-27Ni-4Al-2Mo-0.6Nb奥氏体耐热钢的热变形行为[J].塑性工程学报,2022,29(7):165-170. FAN C L,SUN H Y,CHEN F X,et al.Hot deformation behavior of Fe-15Cr-27Ni-4Al-2Mo-0.6Nb austenitic heat-resistant steel[J].Journal of Plasticity Engineering,2022,29(7):165-170.
【9】魏海莲,周红伟,潘红波.微合金化高强钢的热变形行为及物理本构方程[J].锻压技术,2022,47(5):217-225. WEI H L,ZHOU H W,PAN H B.Hot deformation behaviors and physical constitutive equation of microalloyed high-strength steel[J].Forging & Stamping Technology,2022,47(5):217-225.
【10】张治红,彭文飞,李淑欣,等.新型贝氏体轴承钢热变形行为及动态再结晶研究[J].塑性工程学报,2020,27(7):158-167. ZHANG Z H,PENG W F,LI S X,et al.Study on hot deformation behavior and dynamic recrystallization of new bainite bearing steel[J].Journal of Plasticity Engineering,2020,27(7):158-167.
【11】肖良红,马帅,郑文,等.100Cr6轴承钢的热变形行为及热加工图[J].金属热处理,2019,44(4):46-51. XIAO L H,MA S,ZHENG W,et al.Hot deformation behavior and processing map of 100Cr6 bearing steel[J].Heat Treatment of Metals,2019,44(4):46-51.
【12】邱宇,袁飞,曾元松,等.4Cr5MoSiV1热作模具钢的热变形行为与热加工图[J].机械工程材料,2021,45(2):71-77. QIU Y,YUAN F,ZENG Y S,et al.Hot deformation behavior and hot processing maps of 4Cr5MoSiV1 hot working die steel[J].Materials for Mechanical Engineering,2021,45(2):71-77.
【13】付至祥,杨庚蔚,徐耀文,等.CSP热轧TRIP钢动态再结晶行为研究[J].钢铁研究学报,2022,34(6):596-604. FU Z X,YANG G W,XU Y W,et al.Study on dynamic recrystallization behavior of hot-rolled TRIP steel produced by CSP process[J].Journal of Iron and Steel Research,2022,34(6):596-604.
【14】WANG L,CHEN C,WANG Z Y,et al.Effect of hot deformation parameters on dynamic recrystallisation mechanisms of super austenitic stainless steel[J].Materials Science and Technology,2022,38(2):78-89.
【15】魏明刚,龚彬,闵武,等.热变形对35CrMo钢淬火马氏体晶体学特征的影响[J].锻压技术,2022,47(8):249-254. WEI M G,GONG B,MIN W,et al.Influence of hot deformation on crystallographic characteristics of quenched martensite for 35CrMo steel[J].Forging & Stamping Technology,2022,47(8):249-254.
【16】潘光永,骆竹梅,林春蕾.铸态GCr15SiMn轴承钢的流变应力本构方程[J].机械工程材料,2019,43(10):66-70. PAN G Y,LUO Z M,LIN C L.Flow stress constitutive equation of as-cast GCr15SiMn bearing steel[J].Materials for Mechanical Engineering,2019,43(10):66-70.
【17】WANG Y,ZHANG M,CEN Q Y,et al.A novel process combining thermal deformation and intercritical annealing to enhance mechanical properties and avoid Lüders strain of Fe-0.2C-7Mn TRIP steel[J].Materials Science and Engineering:A,2022,839:142849.
【18】苏张磊,李玮,罗志敏.高强塑积汽车用中锰钢的热变形与组织性能[J].锻压技术,2022,47(8):241-248. SU Z L,LI W,LUO Z M.Hot deformation and microstructure properties on automotive medium manganese steel with high strength-ductility balance[J].Forging & Stamping Technology,2022,47(8):241-248.
【19】ZHAO H T,QI J J,LIU G Q,et al.A comparative study on hot deformation behaviours of low-carbon and medium-carbon vanadium microalloyed steels[J].Journal of Materials Research and Technology,2020,9(5):11319-11331.
【20】李超群,张立文,李飞,等.10钢热变形过程动态再结晶行为[J].锻压技术,2022,47(2):207-212. LI C Q,ZHANG L W,LI F,et al.Dynamic recrystallization behavior for 10 steel during thermal deformation process[J].Forging & Stamping Technology,2022,47(2):207-212.
【21】陈国鑫,桑宝光,刘宏伟,等.H13钢高温热变形特征与动态再结晶行为[J].塑性工程学报,2022,29(6):193-202. CHEN G X,SANG B G,LIU H W,et al.Hot deformation characteristics and dynamic recrystallization behavior of H13 steel at high temperature[J].Journal of Plasticity Engineering,2022,29(6):193-202.
【22】OBIKO J,CHOWN L,WHITEFIELD D,et al.Metal flow behaviour and processing maps of high heat resistant steel during hot compression[J].The International Journal of Advanced Manufacturing Technology,2022,121(5):4153-4167.
【2】张朝磊,朱禹承,蒋波.高碳铬轴承钢组织双超细化的研究现状与发展趋势[J].材料导报,2023,37(6):142-147. ZHANG C L,ZHU Y C,JIANG B.Research status and development trend of microstructure double ultra refinement of high carbon chromium bearing steel[J].Materials Reports,2023,37(6):142-147.
【3】王坤,胡锋,周雯,等.轴承钢研究现状及发展趋势[J].中国冶金,2020,30(9):119-128. WANG K,HU F,ZHOU W,et al.Research status and development trend of bearing steel[J].China Metallurgy,2020,30(9):119-128.
【4】左晓剑,张涛,成国光.GCr15SiMn轴承钢铸锭的原位统计分布分析[J].冶金分析,2022,42(5):1-7. ZUO X J,ZHANG T,CHENG G G.Original position statistic distribution analysis of GCr15SiMn bearing steel ingot[J].Metallurgical Analysis,2022,42(5):1-7.
【5】LI L X,DU Q Y,WANG Y H,et al.Hydrogen behavior during high-temperature plastic deformation in low-alloy steels[J].Journal of Materials Processing Technology,2022,302:117487.
【6】ZHOU P W,SONG Y R,JIANG H W,et al.Hot deformation behavior and processing maps of BG801 bearing steel[J].Journal of Materials Research and Technology,2022,18:3725-3738.
【7】王庆娟,王钦仁,杜忠泽,等.40Cr10Si2Mo钢的热变形模型及动态再结晶行为[J].钢铁,2021,56(11):112-121. WANG Q J,WANG Q R,DU Z Z,et al.Hot deformation model and dynamic recrystallization behavior of 40Cr10Si2Mo steel[J].Iron & Steel,2021,56(11):112-121.
【8】樊翠林,孙红英,陈拂晓,等.Fe-15Cr-27Ni-4Al-2Mo-0.6Nb奥氏体耐热钢的热变形行为[J].塑性工程学报,2022,29(7):165-170. FAN C L,SUN H Y,CHEN F X,et al.Hot deformation behavior of Fe-15Cr-27Ni-4Al-2Mo-0.6Nb austenitic heat-resistant steel[J].Journal of Plasticity Engineering,2022,29(7):165-170.
【9】魏海莲,周红伟,潘红波.微合金化高强钢的热变形行为及物理本构方程[J].锻压技术,2022,47(5):217-225. WEI H L,ZHOU H W,PAN H B.Hot deformation behaviors and physical constitutive equation of microalloyed high-strength steel[J].Forging & Stamping Technology,2022,47(5):217-225.
【10】张治红,彭文飞,李淑欣,等.新型贝氏体轴承钢热变形行为及动态再结晶研究[J].塑性工程学报,2020,27(7):158-167. ZHANG Z H,PENG W F,LI S X,et al.Study on hot deformation behavior and dynamic recrystallization of new bainite bearing steel[J].Journal of Plasticity Engineering,2020,27(7):158-167.
【11】肖良红,马帅,郑文,等.100Cr6轴承钢的热变形行为及热加工图[J].金属热处理,2019,44(4):46-51. XIAO L H,MA S,ZHENG W,et al.Hot deformation behavior and processing map of 100Cr6 bearing steel[J].Heat Treatment of Metals,2019,44(4):46-51.
【12】邱宇,袁飞,曾元松,等.4Cr5MoSiV1热作模具钢的热变形行为与热加工图[J].机械工程材料,2021,45(2):71-77. QIU Y,YUAN F,ZENG Y S,et al.Hot deformation behavior and hot processing maps of 4Cr5MoSiV1 hot working die steel[J].Materials for Mechanical Engineering,2021,45(2):71-77.
【13】付至祥,杨庚蔚,徐耀文,等.CSP热轧TRIP钢动态再结晶行为研究[J].钢铁研究学报,2022,34(6):596-604. FU Z X,YANG G W,XU Y W,et al.Study on dynamic recrystallization behavior of hot-rolled TRIP steel produced by CSP process[J].Journal of Iron and Steel Research,2022,34(6):596-604.
【14】WANG L,CHEN C,WANG Z Y,et al.Effect of hot deformation parameters on dynamic recrystallisation mechanisms of super austenitic stainless steel[J].Materials Science and Technology,2022,38(2):78-89.
【15】魏明刚,龚彬,闵武,等.热变形对35CrMo钢淬火马氏体晶体学特征的影响[J].锻压技术,2022,47(8):249-254. WEI M G,GONG B,MIN W,et al.Influence of hot deformation on crystallographic characteristics of quenched martensite for 35CrMo steel[J].Forging & Stamping Technology,2022,47(8):249-254.
【16】潘光永,骆竹梅,林春蕾.铸态GCr15SiMn轴承钢的流变应力本构方程[J].机械工程材料,2019,43(10):66-70. PAN G Y,LUO Z M,LIN C L.Flow stress constitutive equation of as-cast GCr15SiMn bearing steel[J].Materials for Mechanical Engineering,2019,43(10):66-70.
【17】WANG Y,ZHANG M,CEN Q Y,et al.A novel process combining thermal deformation and intercritical annealing to enhance mechanical properties and avoid Lüders strain of Fe-0.2C-7Mn TRIP steel[J].Materials Science and Engineering:A,2022,839:142849.
【18】苏张磊,李玮,罗志敏.高强塑积汽车用中锰钢的热变形与组织性能[J].锻压技术,2022,47(8):241-248. SU Z L,LI W,LUO Z M.Hot deformation and microstructure properties on automotive medium manganese steel with high strength-ductility balance[J].Forging & Stamping Technology,2022,47(8):241-248.
【19】ZHAO H T,QI J J,LIU G Q,et al.A comparative study on hot deformation behaviours of low-carbon and medium-carbon vanadium microalloyed steels[J].Journal of Materials Research and Technology,2020,9(5):11319-11331.
【20】李超群,张立文,李飞,等.10钢热变形过程动态再结晶行为[J].锻压技术,2022,47(2):207-212. LI C Q,ZHANG L W,LI F,et al.Dynamic recrystallization behavior for 10 steel during thermal deformation process[J].Forging & Stamping Technology,2022,47(2):207-212.
【21】陈国鑫,桑宝光,刘宏伟,等.H13钢高温热变形特征与动态再结晶行为[J].塑性工程学报,2022,29(6):193-202. CHEN G X,SANG B G,LIU H W,et al.Hot deformation characteristics and dynamic recrystallization behavior of H13 steel at high temperature[J].Journal of Plasticity Engineering,2022,29(6):193-202.
【22】OBIKO J,CHOWN L,WHITEFIELD D,et al.Metal flow behaviour and processing maps of high heat resistant steel during hot compression[J].The International Journal of Advanced Manufacturing Technology,2022,121(5):4153-4167.
相关信息